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Headlight Assy R&R V70-XC70 1999

Both the RHS and LHS headlight assy lenses of my 1999 V70 T5 have cracks. I'd like to replace the lenses. To remove the assys, must the bumber cover and grill assy be removed first to provide access? If yes, can someone provide the R&R steps? Thank you.








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Headlight Assy R&R V70-XC70 1999

The 10mm bolt next to the fender is a real pain, the latch is in the way. If you want to loosen the latch, scribe it with a pencil first so you know where to place the latch on assembly.

The wiper blades get in the way, just flip up the plastic cover and take the 8mm bolt off the shaft. The blade is pressure fitted on, so it needs to be pryed off.

When changing the lenses, the wiper rest will come off. Don't forget to put it back on!!

DO NOT TOUCH THE REFLECTING MATERIAL, it will come right off with the slightest touch. It can not be cleaned.

Klaus








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Headlight Assy R&R V70-XC70 1999

Klaus - You and Bob provided good R&R tips. However, when attempting to R&R the LHS headlight assy, one of the 3 attach bolts (lower inside bolt) just spun in place. Further inspection revealed that the threaded insert in what appears to be a plastic headlight assy body was spinning in place. I was unable to put enough pressure on the perimeter surface of the threaded insert to enable the bolt to break free and be removed. I'm assuming that the next step would be to grind off the head of the bolt to allow the assy to be removed. That step would sacrifice the assy. So the plan to simply replace the cracked lens just got more expensive. Any other ideas would be much appreciated.








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Headlight Assy R&R V70-XC70 1999

Start cutting. You might find another bolt at a hardware store. Take the worthless 'round' threaded part with you for sizing and remember the length of the bolt.

When mine did that, I used Liquid Nails to glue the dumb round thing back in place - wait 24hrs to set really good. Only tighten the bolt to just under snug, allow the other two to hold the assembly in place.

Do NOT touch the reflector material. With anything.

Klaus
--
Did you do your Random Act of Kindness today?








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Headlight Assy R&R V70-XC70 1999

This is a (belated) follow-up to your response but it may help others. First, to get the OEM assy out, I had to grind the head of the spinning bolt off. I used a Vermont American grinding point chucked into an electric drill motor. It took about 45 min. The rest is rather simple. Remembering to mark the position of the hood latch so that it can be repositioned precisely is important, too.
Upon receiving a replacement headlight assy, I checked the threaded inserts just to be certain they were properly secured. And sure enough, one spun easily. I had even used anti-seize lube on the threads of the OEM bolt used to test the inserts. While waiting for another replacement assy, I went ahead and replaced the cracked lens on the OEM unit with a lens that I had previously procured. Easy swap. One just pops off 8 metal clips, fits the new lens and foam rubber gasket, and re-installs the clips. The reflector coating on the inside of the assy still looked good (but I did not attempt to clean it). If your V70 has headlight wipers, remember to swap the wiper stop on the base of the headlight assy. It's just one screw. When re-installing the assy, I concur with your recommendation to be careful to install the 3 bolts. If there's a spinning insert, hand tight is about all that can be used safely.
Probably the one thing that I didn't expect was when removing the side/turn signal assys that are adjacent to the headlight assys. To disengage them, one presses down on a plastic tong of the assy. Be careful not to press too hard as the plastic material can be brittle and crack easily.

Aside from the unexpected issues that pop up, the R&R process is straightforward. Thanks for your help.








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Headlight Assy R&R V70-XC70 1999

Klaus - Thanks for the instructions and cautions. This weekend I'll being attempting the R&R.








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Headlight Assy R&R V70-XC70 1999

Just remove the turn signal lamps, then the 3 nuts that hold the headlamps in and slide them out. 98-00 model years. 01 and later the bumper has to come off








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Headlight Assy R&R V70-XC70 1999

Bob - Thanks for the R&R instructions. I assume you meant 3 "bolts" rather than "nuts". Correct? nevertheless, I'm going to give it a go this weekend.

apogee100







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