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iPd Sport Exhaust...Need Install Help S40-V40 2000

I just rec'd my sport exhaust from iPd today. When I opened the box, there were no instruction inside. Does any one have experience with the iPd exhaust? Any input would be appreciated.

Later

Al

2000 V40 iPd springs,strut br,rr sway,exhast,k&n air,sittin'on 18" diablo racing whls w/215/35zr18









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Re: iPd Sport Exhaust...Need Install Help 850 1996

I have the IPD exhaust for a '96 850.

With mine, there weren't any formal instructions, but just a diagram of the parts and how they fit together on the outside of the box.

Garth








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Re: iPd Sport Exhaust...Need Install Help S40-V40 2000

I helped out a bit when my TME exhaust (same as sold by IPD) was installed on my T4.

It's not real hard. It's usually easiest to removed the old exhaust with the mounting rubbers (the can slide off the hangers on the car body) and then swap these onto the new exhaust.

It's often easier to push the mounting rubbers onto the hangers than having to put in the screws, which secure the exhaust to the mounting rubbers, while putting it under the car.

The order of dis-assembly is: rear muffler first, then middle pipe. Re-assembly is the reverse, so put in the front pieces first and finish with the rear muffler. Having 2 people helps a lot to get the muffler in and at the same time connected properly.

Use the 'play' and rotation in the joints of the new exhaust to put it in nice and straight. Then secure the clamps nice and tight.

There are 2 potential 'trouble' areas you should keep an eye out for:

- The 'bend' to the rear muffler goes over the rear suspension and can potentially hit on the metal if the rubber mounts start to sag. Replacing the front rubber mount with the same type as the rear one (you will see that one is shorter and tougher) usually helps. In real bad cases it's rumoured that a mounting rubber from a Toyota Celica exhaust (even stiffer and shorter) can be used as well.

- The main tunnel has a 'hump' right after the cat-converter and the pipe just clears this. Often this is not a real problem as most exhausts tend to 'migrate' downwards a little after a while.

You may need to re-align the exhaust a bit after getting it good and hot and letting it cool. Stainless steel sometimes exhibits some slight shape changes, which could cause some part of the pipe to hit the bodywork. I did not have that problem, but it does happen sometimes.

Hope this helps..

Bye, Arno.








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Re: iPd Sport Exhaust...Need Install Help S40-V40 2000

Arno to the rescue!

Sorry for the dealyed response. I was at the Long Beach Grand Prix all week (had a blast!).

Anyways,

I kept an eye out for those problem areas metioned in your reponse. The only problem with clearance I had was with the front mounting braket (with the arm that pivots)on the rear muffler. The braket mount was resting on the rear sway bar. I installed the new 25mm sway bar (iPd) the same time as the exhaust. Because of the bigger diameter, the front braket didn't clear it. My solution was to remove the arm and re-drill a new hole therefore pulling the muffler up and allowing the front braket to clear the sway bar. I thought about alternative muffler hangers but I found this easier than trying to find one that fit (and no exrta $$).

Thanks again,

AL

2000 V40-TME Springs,Strut Br,RR Sway,Exhaust, on Diablo Racing Wheels w/215/35/ZR18








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