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looking for instruction to change headlamp assembly S80 1999

posted by  Hudman on  Sat Jun 14 08:58 CST 2003
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have tried to no avail to find a manual for a 99 S80 T6 to install a new right side headlamp assembly and not getting a good response from my dealership. Anyone know of such a creature to help me out???








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    looking for instruction to change headlamp assembly S80 1999

    posted by  someone claiming to be n0v8or on  Mon Jun 16 13:12 CST 2003 [RELATED]

    Someone posted these instructions on a Volvo forum over a year ago. I saved the instructions for reference, but have not yet needed to use them.

    "The front bumper has to be partially removed on one side to replace a headlight assembly or glass.

    Start by removing the upper clips that retain the glass to the headlamp shell.
    Next, drill off the 4 plastic-headed rivets inside the wheel well (have new rivets and a rivet gun handy for re-installation).
    Remove the headlight wiper arm, the black plastic cover (bumper trim) just below the headlight (just pull it off carefully), and the side marker lamp (which is attached to the black cover).
    Remove the turn signal lamp assembly (push down on the release tab from the top next to the headlight, then slide forward).
    Remove the 2 plug covers in the lower front area of the bumper, and remove the bumper retaining bolts. The bumper will now slide forward enough to remove the remaining clips that retain the glass to the shell."







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    looking for instruction to change headlamp assembly S80 1999

    posted by  kevlaw on  Sat Jun 14 12:01 CST 2003
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    last visit: Sun Oct 28 05:51 CST 2001
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    Good luck. I know it involves removeing the bumper cover in order to gain access to some of the headlamp bolts.







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