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Charging problems: 2 200 1980

I did the charging test that was given to me at my last posting. Part of the check involved testing the positive side i.e. voltmeter from the positive battery post to the positive Alternator terminal with the engine running. The volt drop limit is .16 volts. Mine dropped 1.2 volts so there is a problem. I think it could only be the wire from alt to starter: starter to battery or possibly the fuse holder. Does that seem right?
--
Simon 80 240 317k 18 years. 'White Lightning'








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    Charging problems: 2 200 1980

    Dropped 1.2 volts between battery positive and the fat red wire on the alternator? Wow. Seems to me that the drop there should be close to zero.

    You give 3 choices of things to check;

    1) Wire from alt to starter

    2) Wire from starter to battery

    3) Fuse holder.

    Number three is not relevant. Fuse (the 23 amp, right?) is not involved.

    Number one is not likely. Even with the under-engine harness being messed up that wire was OK. It is a PITA to open that harness and check out

    Number two - there's a possible. Corrosion from around the battery terminal can work its way up inside the blue insulation.

    One "fix" is to clean the cable terminal. Do this with great care, as if a drop of the liquid gets into a battery cell, it's dead. the liquid can fizz up a lot, too.

    Use a glass container, like a peanut butter jar. (Well, I suppose plastic would work.) Fill is half up with water, and dump in a tablespoonful of baking powder. Have another container with just water. (The rinse)

    Remove the positive battery cable from the battery terminal. Hold the container so that its top is below the level of the battery top. Dunk the cable terminal in the liquid, an inch or so deeper than where the insulation ends. Hold it in there til the fizzing stops. Then put it into the rinse for about 15 minutes. Swish it around.

    Let it dry for 30-45 minutes. Use a hair dryer on it, if you can. Hook up and test.

    Good Luck,

    Bob

    :>)









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      Charging problems: 2 200 1980

      Hey Simon,

      Do your volt drop test from the battery + down to the starter and see what you get. You can do that volt test anywhere in that circuit and when you get both leads onto the circuit BEFORE the resistance that is eating up your current the 1.6 drop will go away. I would start right at the battery post and the battery terminal and work you way down. You do not really want to be piercing the insulation on the cable but it will allow you to narrow it down to which cable and if it is just the cable end. If the corrosion is wicking up underneath the plastic sheath I would trash that cable and buy a new one. Cleaning it up works well for awhile but it eventually come right back worse than ever.

      Did you get some new tires on that beast yet?

      Mark








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        Charging problems: 2 200 1980

        Hi Mark. I'll try that. I replaced the positive cable with one I got from the PYP. Terminals are all cleaned. Tires haven't been done yet. It rides so well after your tuneup I'll put it off for another few months!!
        --
        Simon 80 240 317k 18 years. 'White Lightning'







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