Volvo RWD 120-130 Forum

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Need tips on removing body panels and triim 120-130

Hi,

I am starting the sanding and painting process on my 65 122 wagon. I need help and advice on removing chrome around the car without damaging it. I also would like to remove the nose of the car(front grille area) so I can get to rust in that area more easily. Is this part of the car typically bolted on, or are there spot welds that will keep me from removing it?

I know this is all pretty vague, but I need some really basic info. If anyone has tips and some time to share them, or if you know of a good site with a 122 restoration for dummies section, I sure would appreciate it.

Thanks, Steve
--
95 850 Turbo, 1965 122 Wagon









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    Need tips on removing body panels and triim 120-130

    Without much guidance I removed the nose piece, the brace portions behind it (where the radiator hangs) the hood and side fenders all by removing bolts and screws. Some were hidden by years of gunk and others were quasi-rusted.

    I think I started by removing the headlights and signal lights, then the front fenders. Re: the front fenders there are a series of large metal screws that run along the top edge of the engine compartment that attach the fender to the inner fender (which can be rust prone so check it out once you have the fender off). There are two bolts along the vertical seam below the headlight that joins this part of the fender to the front nose piece (check for rust along this seam). There is also a bolt for the mudflap brace that joins the fender (at the bottom of the wheel well) to the underbody. I took pictures along the way so I could reference everything later and I had a bunch of ziploc baggies to put bolts/pieces into and labelled everything as to where they belonged.

    You will find strips and gobs of what looks to be plumbers putty in seams and gaps - take note of where the stuff is and buy replacement butyl(?) putty from IPD or your local Recreational Vehicle supply shop (its used to seal windows in trailers, etc.)

    Some of the more challenging removals were the series of small screws that run across the back plate of the nose piece, the bolts that hold the headlight bucket to the fender, the V-O-L-V-O letters on the hood and that small trim rail on the front of the hood. Oh yeah removing the antenna was a real trip too. The side emblems need to be carefully removed if you want to use them again.

    The side trim I removed using an inside panel pry tool (or was it a plastic putty knife? - the fender was going to be painted anyways). The trim is held to the body by wire clips that are pushed through holes. I could not remove the chrome trim at the bottom of the door windows - but I did remove the chrome trim along the rear wagon windows (but can't recall how other than somebody on the Brickboard gave me some pointers on this). For the wagons this is a prime rust area and I wanted to make sure there were no rust issues there (there were and I was forced to remove the side windows through a method which the Brickboard helped me with).

    I found the whole process of panel/trim removal and gunk and rust clean up a very satisfying experience as there were lots of hidden places were rust had established itself. POR-15 and all the fixings were key to the clean up.

    waggin

    1965 220 wagon
    1985 245 turbo wagon








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    Need tips on removing body panels and triim 120-130

    See ebay item 250095167290.
    --
    George Downs Bartlesville, Heart of the USA!








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      Need tips on removing body panels and triim 120-130

      In your vast experience watching eBay and the classifieds, what is the range I should expect to pay for these Volvo manuals?








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        Need tips on removing body panels and triim 120-130

        I think I paid $50 for mine. Not a bargain price but hard to beat.
        Definitely worth the money on just a few jobs.
        --
        George Downs Bartlesville, Heart of the USA!








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          Car Stripping and Free Manuals 120-130

          The reserve on that one is way more than $50.00.

          I'd guess around $100.00 give that we are talking about "all my junk is highly valuable" eBay.

          You could get a CD copy of the manuals

          or

          just scrutinize the Genuine Classic Parts catalog

          or

          read/print the corresponding 1800 manual available for free at:
          http://volvo1800pictures.com/sweden/Volvo_1800_dokumentation_main_page_en.htm
          which overlaps quite a bit with the 122 series cars.

          I have a printed CD Manual copy, which I find to be only moderately helpful. These cars are fairly intuitive.

          AND if you unbolt the front bodywork your P220 will look like this:










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    Need tips on removing body panels and triim 120-130

    It all comes off (the chrome) but you need to exercise caution in removing it.
    For the chrome on the windowsills and sides, removal of the upholstery panels
    inside the car will help in understanding how they are mounted. Except for the
    rear windowsill mounting spring clips they are all available.

    All the body parts from the front doors forward are bolted on. Some of the bolts
    may be buried under dirt or undercoating. If you can get your hands on the
    factory green manual it will be instructive to say the least.
    --
    George Downs Bartlesville, Heart of the USA!








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      Need tips on removing body panels and triim 120-130

      As for the chrome trim(not the sills), is it held on with some kind of metal clip that will be reuseable if I am careful? It's not held on with a plastic clip that I can replace?

      Thanks for your reply, Steve
      --
      95 850 Turbo, 1965 122 Wagon








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        Need tips on removing body panels and triim 120-130

        There are plastic clips that can be used but the originals are made of spring
        wire. They can be reused and are also a standard automotive item available
        from a variety of sources including Restoration Specialties in PA.
        --
        George Downs Bartlesville, Heart of the USA!








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    Need tips on removing body panels and triim 120-130

    Steve,
    How about Second Chance Garage ?
    Bob S.








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      Need tips on removing body panels and triim 120-130

      I went to Second Chance Garage and here's what I found after searching for
      Volvo:
      "Volvo owners: Someone once called Volvos the `staff car of the Sierra Club'
      and it's probably still true. Volvos are the cars for people who hate cars.
      They're almost always operated by women wearing wraparound skirts (don't ask me why).
      A disproportionate number of Volvos have filthy windows, too. All Volvos are
      fitted with private school window stickers and are painted in earth tones - the
      red ones are mistakes!"

      I guess they don't know many of us! Not a few of us have the proverbial lead foot and DON'T wear skirts. ---Wait a minute, does a Kilt qualify as a "wraparound skirt"??

      --
      George Downs Bartlesville, Heart of the USA!








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        Need tips on removing body panels and triim 120-130

        I like Second Chance Garage because of the approach they take to resolving problems. For instance, they built a carriage of 2x4 and 2x6 lumber to support the body while they worked on the frame. They could have spent a small fortune building that carriage but instead showed readers that things can be done for less than a mortgage. There are many good tips to be found there.

        The article which has the Volvo reference I took as tongue-in-cheek.

        It depends on where and when you are wearing the kilt. In east Texas, regardless of circumstance, you'd be wearing a skirt, for certain. ;-)
        --
        Mr. Shannon DeWolfe -- (I've taken to using Mr. because my name tends to mislead folks on the WWW. I am a 51 year old fat man ;-) -- KD5QBL








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          Kilts and Skirt 120-130

          Most kilt wearing scotsman-types would be nobody you'd ever accuse of wearing a "skirt" at least not to his face.

          My kilt is a wrap around affair - but I've never worn it in my volvos.







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