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replacing injector seals on kjet--how involved?

RPM increase when carb cleaner sprayed near injecotrs. Suspect injector seals.

Any tips for replacing injector seals on early 82 w/ kjet? Seems easy, but how long (roughly) should this take? A few hours? A job for my intermediate/shade-tree level? Thanks in advance.

Paul
--
1982 240 DL (265K) , 1996 850 GLT (125K)








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    replacing injector seals on kjet--how involved?

    It's been a few years, but these are things that stick out:

    1) Leave fuel lines connected to injectors (till later)

    2) Use an "L" shaped prybar under the hose connection nut to lever the injector up and clear of the holder. Expect some resistance as the fat o-ring comes out of the groove in the holder. The o-ring usually comes out with the injector.

    3) Remove the holder bolts and carefully twist and pull upward. Heavy-duty expanding snap ring pliers stuck down inside the holder make a good removal tool

    3a) Look at the thin o-ring as you pull the holder out. You may see one sort of "smeared" out of its groove. Any part above the groove has been that way since it was installed. (Something to avoid.)

    4) To avoid #3a, clean out the bores before replacing the holders. Plumbing supply places sell round wire brushes (like for cleaning the inside of copper pipe) that work well for scrubbing out the hole where the holders fit. I think that wire brush is too big for the inside of holders themselves, but do some cleaning there too.

    5) After cleaning the holder bores and holders, smear a little grease or anti-sieze in the bores, fit the thin o-ring on the holder, ease it into place (avoiding 3a above), then reinstall the holder bolts.

    6) I separate the injectors from the lines (opposing wrenches), cut the old fat ring off, clean off the carbon build-up on a wire wheel, then install the new fat ring on the injector (lube and effort required to get it started).

    7) insert the injectors unto the lubed holders and press "home" with gentle persuasion—like a socket and extension tapped lightly with a small hammer. That fat ring is a snug fit going in too.

    That's all I can think of. Others will probably chime in with their tricks and tips.


    --
    Bruce Young
    '93 940-NA (current), 240s (one V8), 140s, 122s, since '63.








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      replacing injector seals on kjet--how involved?

      Hi Bruce,

      I've done this a couple times (twice) and I am amazed at your comprehensive recollection of the job. Nothing seems left out. Nothing I can add.

      Just a comment on the time it might take: I had done this on a 79 about 6 years ago and recall an easy 1-hour procedure. With that experience behind me, I offered to do the same for a friend with a 77, one day while he had it in my driveway. Same task, but oh, so different. The seals on his had turned to some kind of incompressible super compound, making my estimate of an hour of easy labor turn into a good part of the afternoon.

      Having a good "L" shaped prybar is apparently a plus. I was tempted at one point to grind an injector-sized slot into my demolition bar, rendering it forever useless for pulling nails.


      --
      Art Benstein near Baltimore

      When everything's coming your way, you're in the wrong lane.








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    kjet injector seals: tips, how involved?

    Injector seals leaking. About to dive in but wanted, if anyone knows, a general sense of what I'm in for. Have the green books from kjet.org, haynes is not that detailed, and bentley is 83 on (post kjet). Any advice appreciated. Thanks!

    Paul
    --
    1982 240 DL (265K) , 1996 850 GLT (125K)







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