Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 11/2016 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Urethane sway bar end links lower half? 200 1993

I did a front brake job, and decided to put on a turbo sway bar with urethane bushings that came from FCP Groton quite awhile ago. The problem I ran into is that I only seem to have the upper part of the end link in urethane. Are you supposed to use the lower rubber part or did I loose part of the bushing kit?

I wish I had looked at the instructions for the bushings before I installed the sway bar. I had it all back together including the splash guard, before I noticed the silicone grease that was supposed to go in the bushings. That cost me about 40 minutes.

Otherwise things went well. I discovered that ABS equipped brakes gravity bleed just as well as the non ABS brakes. I was also going to replace the caliper bolts as recommended, since they came with the OEM Volvo calipers, but found out that the ABS calipers have longer bolts. So, like every other brake job I have ever done, the old bolts got reused.








  •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

    ANSWER I put poly in the lower link, too .... 200 1993

    Yes, only the upper link's poly bushings come with upgrade (e.g., IPD) sway bars -- because they're part of the sway bar, I guess -- but not the lower links. But they are available (from IPD).
    Trouble is that the links themselves, if you're installing new ones, aren't empty. They come with the rubber bushings already installed, so you have to spend more time removing those to swap with the poly bushings.
    But I think they're worth the extra effort and modest expense. After all, if you're installing a "poly" front suspension, why leave part of it as rubber?

    This post has been marked as an answer to the original question.








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      I put poly in the lower link, too .... 200 1993

      Thanks. So, the IPD sway bars come with just the top part. I actually dug out an old IPD catalogue, and it says you need 4 urethane bushings for the links. So I guess the upper and lower parts of the bushing are exactly the same?








      •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

        No! Upper and lowers are very different! The IPD part nos. are .... 200 1993

        re: "...I actually dug out an old IPD catalogue, and it says you need 4 urethane bushings for the links. So I guess the upper and lower parts of the bushing are exactly the same?..."

        They (upper and lower) are NOT the same.

        Unfortunately, the latest IPD catalog no longer shows an exploded diagram of the car's bushings, like past catalog have shown, so I have to use analogies to try to explain them.

        You need four (4) upper bushings because they're a sandwich (the bread) on top of and beneath the ends of the sway bars (the meat inside) -- one sandwich on each end of the sway bar, so two (2) sandwiches or four (4) slices of bread. Each looks somewhat like a lifesaver candy. But these are all called upper bushings even though there's a top and bottom -- they're identical, however.

        And the end link goes (of course) through the sandwiches (like a toothpick in a deli sandwich).

        But the bushing for the bottom of each end link (which is what I was writing about to answer your original question) is a single, cylindrical-looking bushing that goes through the "ring" (lollipop?) of the end link (and by which the end link is through-bolted to the lower A-arm).

        These bushings for the bottom end of the end links is, in the Poly version, IPD Part No. 1205926-P, $9 each (you need two, one for each side).
        This is different from the upper bushings, p/n 2B1020, $2.50 each, two for each side or four altogether (which should have come with the sway bars).

        And like I wrote earlier, unfortunately, IPD doesn't sell new end links (if you wanted to install new ones) with poly bushings already installed -- their new end links (p/n 1206667-K, $24.95 ea.) only come with ordinary rubber bushings, so you have to remove them to replace them with the poly bushings.

        I hope this helped you.








        •   REPLY TO THIS MESSAGE    PRINT   SAVE 

          No! Upper and lowers are very different! The IPD part nos. are .... 200 1993

          Ken, I'm starting to think that Jessie is referring to the upper bushing that goes under the sway bar as a "lower" bushing. In which case, his bushing kit should have included them.








          •   REPLY TO THIS MESSAGE    PRINT   SAVE 

            No! Upper and lowers are very different! The IPD part nos. are .... 200 1993

            Thanks you are right, I was talking about the bushing that goes under the sway bar, not the one on the control arm end of the link. I got the bushings from FCP Groton (superpro) with a bunch of other stuff. They probably did send me 4 bushings and I have misplaced 2 of them.

            I didn't realize you could get the lower link bushing in urethane from IPD. I will order a set. I don't need new links, since the car is from Florida and the old links are not rusty.

            Your hyme joints sound great, but I have a lot of other things that need to be done to the car before I think about any custom mods. I have never driven a 240 with IPD bars, but just 240 turbo bars make a huge difference over the stock bars. I wish I could put a turbo steering wheel on the car. I find it makes the car seem much more responsive, but I would have to give up the airbag.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Urethane sway bar end links lower half? 200 1993

    Are you asking if you should have gotten a poly replacement for the rubber bushing that surrounds the bolt securing the endlink to the control arm?

    If so: probably not. Most "sway bar bushing kits" don't include this, even though you can find them. For my money, I just custom engineered some solid heim joint endlinks for my IPD sways. Transmits a bit more harshness but - in theory at least - also means better handling.

    Search for my post if you want to make your own, you can make them for less than $15 a piece.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.