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'91 240 stalls when idling, even when warmed up 200

I have a 1991 240 wagon that stalls, often, at stop lights or when idling in park, even after it's been running for awhile. Last Fall a mechanic told us it was a vacuum hose, but the problem came back a few weeks later. A neighbor who owns two 240's said it sounded like the Air Fuel Mix Regulator (?) but he added that that was an expensive repair. I've already tried injector cleaner with premium gas without any change. Any thoughts? Thanks.








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    '91 240 stalls when idling, even when warmed up 200

    As FARM BOY states. The first thing I would do is Clean The Throttle body and the Idle Air Control. your low idle stall out is a symptom that these two things need a cleaning.

    Just a can of Carb Cleaner and a toothbrush.

    The black plastic Switch on the side of teh Throttle body, do not spray directly on that and when you spray inside the Throttle body do not spray directly down the Shaft of the Butterfly causing the Fluid to get into that switch.

    --
    '75 Jeep CJ5 345Hp ChevyPwrd, two motorcycles, '85 Pickup: The '89 Volvo is the newest vehicle I own. it wasn't Volvos safety , it was Longevity that sold me http://home.no.net/ebrox/Tony's%20cars.htm








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    '91 240 stalls when idling, even when warmed up 200

    If it occurs only at idle, that eliminates the crank position sensor and the fuel injection pump relay. Those two electrical parts and the old plastic radiator are about the only three things on a '91 that might ever leave you stranded.

    Your friend refers to to the Mass Airflow Sensor which is down low on the driver side, in the big black tube that runs from the air cleaner back to the throttle body which is on the upper driver side of the engine. The mass airflow sensor measures air flow by monitoring the resistance of a hot wire as the air flows past it trying to cool it. It is expensive, but those tend to either work or not. They are rarely intermittent. You might pull off the electrical connector on that sensor and inspect it for corrosion.

    Back to your problem -
    1) beneath your intake manifold is an idle air control valve. It is an electronically controlled valve that meters your idle air flow, and hence, controls idle speed. It is about 4" long and has two 3/4" hoses running to it.

    2) On your throttle body next to the wheel that is rotated by the cable that comes from your throttle is an idle position switch that tells the car when you take your foot completely off the gas.

    There may be instructions somewhere on this forum for testing these two components rigorously. As a first step, I would clean and inspect them.

    Take a screwdriver and dismantle all of the air ductwork from the mass airflow sensor back to the throttle body and idle air control valve.

    Remove the idle air control valve and clean it with aerosol carburetor cleaner.

    Clean the throttle butterfly with aerosol carburetor cleaner as well. It would be best to remove it do do this, if you are comfortable with removing all the cables and wires and putting them back on.

    Turn the throttle wheel by hand. You should be able to hear the idle position switch click just as the throttle leaves its stop. If it clicks, it is probably OK.

    Inspect all air tubes for cracks as you put everything back together.

    Good luck!







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