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Questions about rear brake pads and rotor replacement (965) 900 1997

I have the Volvo rotor and pads and the Volvo Service manual. Still some questions remain:

1) The manual is silent on the guide pins. When 'buttoning up' the job, should I make them clean and dry, or apply some kind of lubricant, or do nothing (which is what I saw the Brake Check guy do last time).

2) I don't see any problem with replacing only one rotor. I saw some damage to the left side when we had to put in new pads at a Brake Check late on a Saturday afternoon when a horrendous grinding began during an out-in-the-country pleasure drive.

3) In removing the rotor. the manual says to loosen the emergency brake. That requires removing the trim panel on the rear side of the console, which I do not want to do. That piece was damaged when I got the car, and it took almost 2 years to locate one with matching color and cherry wood trim, so I don't want to risk it.

Can the rotor be removed without loosening the E-brake? I know on a 240 I would usually not need to loosen the brake at all, or maybe a hammer-whack on the little drum to be sure the shoes moved back.

4) To lift the car I will use a 240 scissor jack and a pair of jack stands. On a 240 I have put the stands close to the jack and under the seam of the rocker panel (which might bend a little). Will the 965 do OK this way? Is there a better location for the stands? (Rear suspension is the multi-link type.)

The job looks pretty straight-forward otherwise. Your answers, and any tips, or heads-ups or 'gotchas' will be most appreciated.

Thanks to all who respond.

Bob

:>)








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    Questions about rear brake pads and rotor replacement (965) 900 1997

    Grease the guide pins with silicone brake grease.The e-brake cable will not need to be loosened.

    The 240 jack may not raise the wheel off the ground because of the very long rear suspension travel.The rocker panels are plastic and easily broken.
    A cheap hydraulic trolley jack can be purchased for around $35 and would be easier to use.

    Bill








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      THANKS for answers about rear brake pads and rotor replacement (965) 900 1997

      Many thanks. You may have saved me from grevious error.

      Grease the guide pins with silicone brake grease.The e-brake cable will not need to be loosened. Grease from AutoZone or the like, and great info about the e-brake.

      The 240 jack may not raise the wheel off the ground because of the very long rear suspension travel. The rocker panels are plastic and easily broken.

      Re rocker panels: WOW!

      The jack which came with the 965 is seemingly of the same "altitude" as a 240 scissors jack. I have never used it, as it is down in with the spare and under a cross-bar part of the third seat. Since the car has IRS (no Nivomats) I will hope the 240 jack will suffice. My floor jack, which is what I think you tagged as a trolley jack, is a smaller one, though I have placed it atop of one or two 2x4 pieces of lumber to raise its starting point on other jobs.

      Thanks again for your excellent answer.

      Regards,

      Bob

      :>)








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        THANKS for answers about rear brake pads and rotor replacement (965) 900 1997

        Please don't neglect to use jack stands--NEVER get under a car that isn't properly supported. A few years ago a local vintage Jaguar racer died in his garage when his car slipped off the jack--this was a person who knew better--just 2 weeks ago a local DIYer died in the street for the same reason. A pair of good quality jack stands will last a lifetime.







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