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Good luck finding a new 3-row metal rad these days. Nissens was a supplier for many years but no longer makes that model.
On the bright side, the OEM rad works quite well. Aluminum transfers heat better than copper and brass, and the plastic tanks save a lot of weight. I had my doubts about going with the OEM style when I had to replace my rad 5+ years ago, especially since I had moved to the desert. Along with the rad I replaced all the hoses in the system (including those PITA ones at the back of the engine) and the thermostat; the water pump was about a year old at that point so I didn't re-do that. I have zero cooling problems, no matter if I'm driving up to 9000 feet in the summer with AC on or stuck in traffic in 115F heat. The only thing you "lose" with a plastic rad is ease of repair. The stock cooling system is well designed, and more than adequate for desert use. FWIW, I got my Nissens OEM-style rad from fcpgroton.
For the AC, as long as you're investing in a new compressor you might also consider going the full route and getting the improved evaporator that was new in '91, and the pusher fan that mounts in front of the radiator. The pusher fan really makes a difference. With a compressor, new evaporator and the conversion kit, you'll probably spend over $500, and more if you get the pusher fan. I also highly recommend a variable orifice tube rather then the fixed variety.
Unless you live in the desert where the relative humidity is often below 10%, any time you open up your AC system to the atmosphere you should plan on replacing the drier. Fortunately, a new drier is included in the R134 conversion kit.
When you replace AC components, look carefully at the old orifice tube. If it's loaded up with black gunk (from a failing compressor), you really should thoroughly flush the other system components, in particular the evaporator and condensor. No sense having old crud in the system just waiting to contaminate the new parts.
I did the R134 conversion a year ago and it works well. The compressor discharge pipe cracked this spring and had to be replaced, but I was happy to be putting in 2+ pounds of R134a at $7 a pound instead of R12 at $80 a poind!
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In God We Trust. Everyone else, keep your hands where I can see them.
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