When you added an o-ring to the oil-cap, was there a flat rubber seal on there already?
Like this? (http://www.fcpgroton.com/product-exec/product_id/11785/nm/Volvo+240+Oil+Filler+Cap+Gasket+(1985-1993))
If you're outright missing that, it would make leaks happen easily. They also get old and hard and stop providing a tight seal.
The oil-cap suck-down test only works on models with the metal cap. It will not work on a plastic cap.
If you're not getting any vacuum at the manifold nipple, and you have a bit of oil going through the throttle body, I would run some seafoam in the intake. It's been called "chinese water torture". You alternate distilled (has to be distilled) water and Seafoam about a teaspoon at a time through a manifold vacuum line. Dipping the line for a half second will be enough. The engine will sound awful. When you're ready, put the line in for longer, and the engine may die or just run really slowly. Let it die or shut it off and wait 10 minutes.
When you restart it, it will blow smoke like a brush fire for about 3 minutes. I recommend doing this somewhere away from people (at least people you care about).
I did it to a 240 I bought, and got a stain about 6 inches around of soot shot out the tailpipe.
I also think that replacing the nipple and the breather box is a good idea - but I strongly recommend buying an OEM box. I think my aftermarket is leaking already.
Good Luck! And it's probably not the end of the world. If you do start ejecting your dipstick, then start worrying.
--
1990 740 Turbo, on its way to stock specs, maybe beyond
|