Volvo RWD 900 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 2/2011 900 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

VACUUM LINES 940 1994 NON TURBO HELP,HELP,HELP 900 1994

hi Volvo lovers.i am just tying up loose ends on my 940 Volvo after a 3 month ordeal of resurfacing the head, changing the timing belt and just basically a little CPR on my Volvo I picked up 6 months prior.Unfortunately some of the labels came off my vacuum lines and I am lost,particularly with the vacuum lines that come off the throttle body injector.can anybody share with me or redirect me to a good diagram for these vacuum lines ???








  REPLY TO THIS MESSAGE    PRINT   SAVE 

VACUUM LINES 940 1994 NON TURBO HELP,HELP,HELP 900 1994

There are typically only 2 on the throttle, besides the large air hoses.

There is a small one which may be plastic with a very short vacuum hose 90°, only 1/8" or less diameter. There is a larger one which fits 1/4" tubing. (Probably 6mm, but what do I know?). Those 2 go forward to the evaporative emissions charcoal canister in the LF fender area.

Can't swap them, they're quite different in sise.

Now, other hoses around the area: A perhaps 6-12" hose goes from the very front end of the fuel injectors metal fuel rail, making a U-turn and plugging into a port that's on the lower side of the intake manifold behind the throttle. Should only be 1 place on the intake for it to connect, and it's right under that pulley wheel/ rod assembly that moves when you step on the throttle.

This is driver's side of the engine, for USA cars.

On the other side of the intake manifold, pointing toward the passenger side or really straight toward the valve cover, there will be a couple more vacuum fittings. One is very small, and right in the exact center of the manifold.

See it? It should have 1 approx 1/8" vacuum hose on it, and go sort of out-of-sight to the plastic flame trap between cylinder 3 and 4- like the top, rear of the engine. Can be hard to see exactly what it plugs into if it's grimy. Just make sure it's securely connected to the manifold port. If it's split, or plugged with carbon, it should be replaced.

There will be at least 1 other small hose connecting to the top of the intake manifold somewhere. It may have T's coming off it for other things like cruise control, IF your car has this option. You should see a larger hose going to a black and white plastic disc. That thing's a check valve. The small (1/8" or smaller) tubing from that should go to the firewall and disappear into the body. That runs the air vents in your dashboard. If it's in good shape and securely connected, don't worry about it.

There should be 1 other connection coming from the intake in a hard-to-see spot, connecting to a clear white plastic tube, that goes to a sensor for the fuel injection computer. Some cars have what's called a MAP (Manifold Air Pressure) sensor. I don't know whether yours will or not but there is probably 1 vacuum line for something like this.

Pictures will always help if you have more questions.
Good luck!
--Rob









  REPLY TO THIS MESSAGE    PRINT   SAVE 

VACUUM LINES 940 1994 NON TURBO HELP,HELP,HELP 900 1994

This is exactly what happened to me 6 months ago when I replaced the head gasket. I'm still not sure they are all in the right position. Hopefully someone has a diagram.








  REPLY TO THIS MESSAGE    PRINT   SAVE 

VACUUM LINES 940 1994 NON TURBO HELP,HELP,HELP 900 1994

Did you check the FAQ, I seem to recall vac line discussion/photo, not sure though. On a Regina the map sensor line is important as is the fuel pressure regulator line, there are 2/3 in the center of the intake manifold facing the engine, thats about it, I think. Mike







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.