Most of the reproduction emblems or in this case, nose trim moldings are problematic, although I would have thought the 544 front nose trim would have been 1 that wouldn't suffer from the usual problems.
If I understand you correctly, the holes aren't lining up and the only thing I can think of is the problem of shrinkage when cheaply duplicating some of the cast pot metal emblems and you may have to modify the holes or drill new holes in the hood or the side nose trms to make the repros work. I haven't had the (dis)pleasure of trying to install 1, nor have I sold 1 to any customers at this point, so no direct experience with them.
Most of the reproduction emblems are copied by making simple molds of the originals and cast with pot metal. When the castings cool down, they shrink, thus changing critical alignment points. The proper way to make the pot metal repros is to make oversized molds to compensate for the shrinkage.
Also, some of the original emblems fit on curved surfaces and have to bend slightly. Try that with the repros and they usually break. The originals could flex and appeared to made of aluminum. I sure wish they could make them using the original process.
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Eric Hi Performance Automotive Service (formerly OVO or Old Volvos Only) Torrance, CA 90502
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