Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 10/2014 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

Replaced front Strut Cartridges, one still making a clunk when compressed 200 1989

Hello Again,

Replaced my shocks in the front struts. First time I'm ever dealt with the struts, not the easiest of jobs, I will say. The biggest pain was getting the strut top nut off once I had the strut unit on its side. The volvo strut pass thru 24 mm tool was great, but that Torx head on the old shock was not so forgiving. On the old ones, it somewhere between a T40 and T45 and on the first strut, I about stripped it out and had to port-a-band the shock once I compressed the spring.....somewhat dangerous, but it worked.

THe new shocks from Bilstein were honest T45 Torx heads so that made installation easier. I've read up on the eternal 15 ft-lb vs 115 ft-lb torque dilemna....and went with 20.

Here's where it gets clunky:

upon finishing installation and driving the car after, I could still here a clunk on the passenger's side from the wheel area. THought it was maybe the bearing or something, but upon taking the wheel and hub off that proved false as the bearing was fine.

Upon physically 'bouncing' both the struts from above, the drivers side was very much more resistant and made no sound while the passenger's side bounced a bit more, not a great deal, but also made a weird popping sound around the top nut. This one was torqued to 15-20 ft-lbs.

I have not taken it out yet, going to soon, but I'd jsut like to ask others if theres a possibility it could be the control arm?

There was always a clunk on the passenger's side when going over bumps and what not, that's why I replaced the front shocks.
I'm just wondering if perhaps its the control arm and its bushings causing this clunking...?

Either way, I will be taking it out and examining and seeing whats up with the shock and strut unit and probably torquing down to higher, around the 50 ft-lb mark.








  REPLY TO THIS MESSAGE    PRINT   SAVE 

Replaced front Strut Cartridges, one still making a clunk when compressed 200 1989

STOP...Don't Take it Apart until you do the following.


YouWrote: ""
There was always a clunk on the passenger's side when going over bumps"""

****First thing to suspect when you have the Clunk Over Bumps on any side is a worn Rear Control Arm bushing.**********
It is also possible that the Front ConArn bushing is bad but this is rare.


As to your Strut Install. "" weird popping sound around the top nut"""

1) Get a air wrench and use it on the top nut of the strut. Even it you have to drive it to a shop with an air tools.

2) Check that the Gland nut is tightened all the way. That is the threaded cap that holds the the strut in the tower. Sometimes the shock will not seat all the way in the tube until you put the weight of the frnt end on it. Jack up the car a bit, slide up that boot and use a pipe wrench to try and give another turn on that Gland Nut...it may just move a 1/4 turn or less.









<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.