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1988 240DL N/A with about 300k miles.
In 10/2018, when I got the car, I changed the thermostat with a Wahler 87'C thermostat, made in 2/2015 (I didn't check the date until tonight).
For the past week, the temperature gauge refuses to go midline, where the white dot is.
I removed the thermostat and tested it in my microwave. It will not open, even as my IR thermometer reads 212'F and I see boiling water. It's physically intact, jiggle valve and all. In my garage, I found a new in box Wahler that's like an 82'C and it opened at the correct temperature, same procedure, so my testing and thermometer are okay.
I got the thermostat at Autozone, so I'm going to warranty it.
Unfortunately, all thermostats are special order and I'm stuck waiting for one. I ordered one on Ebay which will come Monday afternoon. Lesson learned: have a reserve thermostat.
Any insights as to what's going on?
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I installed a Vernier Calorstat 88'C thermostat after testing it outside of my microwave. I pressure tested for leaks (none) and burped the coolant (very little air), then drove it until the engine got warm last night and this morning. The thermostat housing reads 160'F with my IR thermometer, engine fully warmed.
The temperature gauge is pretty constant, but the needle center is about 3mm from the white dot in the middle of the temperature gauge. Is this normal or a cause for concern?
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Hi,
For me, I would be concerned if I didn't run a needle straight across to its almost level.
In fact as it warms up it should actually shoot just a bit higher and then drop back about the width of the needle.
This is called over shoot.
All devices that heat, cool or regulate something have some of that built in to them!
It what would should call it is, a tolerance factor, as nothing is absolutely perfect in this world!
A thermostat disc should start to crack open at the set temperature stated on the device.
When it just starts to crack, that when it starts the cooling. In all respects it should just close but it won't! That's because when it's starting to open it brings on more hot coolant.
I can watch, in detail, my thermostats, in my oil bath and have seen differences in stats!
A low reading doesn't surprise me, at all! A lot of stats are junk because who checks them, a fanatic? Whoops!
One has to remember that the gauge sensor in in the engines head and it's the top of combustion chamber with the least surface area.
Heated water rises and therefore it will have the hottest water!
Especially, since the material up there is aluminum! That's the temperature we want to watch, not down below in the blocks cooling jackets.
The other heated object is the piston and it needs the benefit from oil from underneath.
Guess what temperature the oil runs?
Does oil have moisture in it?
Do we like it there?
What range thermostat do you want?
In my earlier post I referenced that running the combustion chamber, in its entirety, is best for efficiency if it's at least 200 degrees.
The outlet that the hose hooks onto should be really close to that 200 and thats another reason why I like 92C stats.
Most of the time I can only get about 190 degrees with an infrared thermometer.
But I know it's hotter by as much as 5 to 10 degrees because of the material thickness rule used in refrigeration work. We allow the temperature difference between suction pressure temperature and actual coil temperature to be different right on the coil.
There is an energy transfer loss and the infrared "Ray" doesn't even get through in a timely manner. You know how them Rays peoples can be! (:)-(:)
Air temperature efficiency "change" usually can not be more than 30 degrees, IN one pass!
Same goes for almost all heat exchangers in a refrigerated world.
That's Another, rule of thumb, I use!
It helps simplifies things, without a bunch of those "college boys" calculations!
It boils down to the greater the temperature differences, the greater the movement of energy or BTU's.
The greater the tilt of the see-saw, the faster it turns into a slide, for one kid!
A thermostats job is to modulate that see-saw angle!
I just think, that the brass Wahler stat housing is built right and I'm bias about my material selections.
I have been impressed with their past performance over the years because I have seen many other failures on our domestically designed engines.
Getting introduced to the Swedish Red Blocks outstanding longevity, says out loud, it's the materials first and then the craftsmanship!
I can't remember when I found it in my 1978 Green Books but the gauge doesn't even read on the lower end of the blank zone, until it reaches 140 degrees. So if the whole "blank" band took in 100 degrees, the red zone starts at 240.
Cars of the late 70's, Chevrolet's Vega all aluminum wonder, would run 210 degree thermostats! Even V-8's in pickups!
This was when they were first fooling around with government emissions and throttle body injection.
Not exactly ideal mixture control yet! So,the higher temperatures help them clean up their act!
The highly siliconized aluminum design, from Germany, didn't fair all that well!
I was told that the block was casted for $90 or was it the whole engine. I didn't know what to believe back then?
But later, Saturn engines used styrofoam blocks for their casting cores! If you look closely, you can see on the outside, the tiny circles from bubbles on the surface, just like an ice chest!
I don't know who made their engines?
The Ideas of Technology, crosses the ponds even more easily, nowadays!
I want to believe, that since Bosch bought Bendix's fuel injection ideas, for a song in the sixties and
reduced the temperatures somewhat? This was due to a sincere program of determination and some more sophisticated thinking on their part, with a working idea! This was only the mono/K-jet era too!
Bendix's equipment filled the back seat and the trunk of a car!
I feel that the 92C thermostat is better for all things involved with the computerized electronic injectors. They have better sensors, in more places and can have the temperatures of combustion chamber, dialed in! The O2 sensor requires it!
If the temperature is not hot enough the O2 sensor suffers with contaminations.
If the ECU's are sensing a colder engine it will run an adjustment accordingly.
So it wins on emissions, up to a limit and who knows what that's really doing to things!
A person on here said to check the plugs! Good idea ... When and how often and after what driving conditions?
Yep, That's what those lab coat wearing guys do for us!
I think the true arena of these injection systems want the more elevated temperatures!
I see the temperature gauge setup to have the scale to read halfway up as normal.
Many things are made to compromise or work within compromises all the time.
Halfway is good or best as I try to explain in many of my previous posts, of which, I share my "so called" enlightenment! (:) truly kidding here!
This is why the Check Engine Light was invented, to help deal with failing sensors, that might be caused by a simple failing thermostat!
That by the way, the thermostat is not electronic, as of yet!
Because the mechanical way is still the best thing going. In the realms of simplicity and being inexpensive to fabricate it's hard to beat!
I can only imagine how inexpensive they are, from my perspective, so why must they scrimp on the materials, unless it's only "greed" for a profit market dilemma?
I respect products made to perform at reasonable prices!
Probably, why I still shove my carcass around, in a 30-40 year old Volvo!
Some people use even older ones, but they started out long before I did!
Phil
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88C = 190F. Your temperature gauge appears to be correct if the housing and top radiator hose is 160F.
Do NOT run the cabin blower, that will lower the temperature of the coolant.
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Keeping it running is better than buying new
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After testing a new thermostat (outside of the microwave oven), I installed it, burped the air (not much thanks to the FAQs), put the heater on full blast, and ran it for about 20 minutes. It never reached dead center, staying constantly below about 3mm.
Is this anything to worry about, especially in terms of resulting in a rich mixture?
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Hi,
My 91 240's temp gauge reads low no matter what thermostat is in it. My daughter's reads high. Neither has a comp board. I don't worry about it.
A rich mixture should show up on your plugs.
Peter
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What is your actual coolant temp ? Sure your temp gauge sensor is good ?
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Heat thermostat slowly and evenly. Heat shock distortion.
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I'm vindicated. Today, I brought the thermostat in question to class. The instructor put it in a metal cup and heated the cup and water with a torch. We got a slow and steady temperature rise documented to 215'F. The thermostat would not open up.
I'm not buying any more Wahlers.
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Hi,
Well I have had a Calorstat stick on me as well! So I guess we are standing even on this brands issue!
Go buy a Stant if you want uncertainty!
I have had two of those stick closed and one open on my old 1974 Ford F-100 over the years. Those things are only things that I could find to use. Very unpredictable to how long they would do their job on-ya, either way!
Phil
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You put metal in your microwave? !!!
A thermostat should be tested in a pot of hot water, the microwave probably ruined it - you are lucky that something did not blow up!
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I boiled only the water and waterbowl in the microwave, removed the water bowl from the microwve, then put the thermostat in the water on my kitchen table.
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What temperature was showing on the thermometer when you put the t'stat in?
--
82 242-6.2L; '17 Mazda3; '16 Crosstrek
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What temps did your thermometer register when you dropped the t'stat in?
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82 242-6.2L; '17 Mazda3; '16 Crosstrek
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88'C; it's a Vernier Calorstat, which either FAQs or prior postings recommended.
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Hi,
I thought the same thing you did about microwaves and the wax pellet!
I suspect he must have heated the water first and dropped it in of which breaks the surface tension on the water and releases a bunch of heat. The thermostat doesn't immediately heat up either as the wax pellet is encased in a core.
Probably 90 year old technology?
I used a pot on a stove with vegetable oil being heated.
I keep it separate from my wife's uses, you bet! (:)
The temperature of the oil is more consistent from top to bottom of the pot than water.
You can move the thermometer around or use an infrared one with a more correct reading as the fluid is more solid for the thermometer.
The oil can be controlled incrementally and allows the thermostat to exhibit its disc moving while seeing through the clear oil.
No bubbles and steaming before the liquid gets up to temperature.
Vapor pressure of various altitudes doesn't affect the amount of heat in the liquid so you have what you have in there for a while.
Same as for the engine under pressure but the engine will have more heat because of a pressure environment. It is dense like my oil idea.
I use a Whaler 92C thermostat that is 197 degrees where as the 87C is 189 degrees.
I think sometimes the numbers are getting picked up wrong in books and catalogs.
Auto parts stores try to minimize inventory amounts on hands and sell what's more popular for budget minded shoppers.
Having to order the one, of what I want, is always an issue because of the above.
As far as that goes WAHLER are not popular due to they cost more, at the box store, wholesale level or small parts house and therefore less profit margin for them to invest with! More and more I see special orders being offered!
It's like everyone is on-line!
We then, suffer the consequences of cooling issues, but that's something their not interested in!
I had rather have a thermostat stick closed in my pot than in my engine.
I'm really surprised that the thermostat had that soon of a date that it failed. I guess it's possible to get a bad one of anything.
What's interesting is Wahler is the only manufacturer that puts a date on theirs and are using brass and copper that makes it heat more evenly and consistently.
I think they have some pride in the units and they come boxed! A bubble pack hanging on a hook in front of the "publics children," no matter their age, is not a thing you should do to a precision instrument!
Wahler have their reasonings from way back when! Borg Warner owns them now, so I'm hiding and watching them! This early failure has been noted by me but I have some older stock built up that I bought a little longer than that ago! I was watching!
Same goes for oils before they jump so far!
I had purchased some special oil for my three M47's by Fuch's about a year or so ago. Now it has jumped two more dollars each! I just restocked before it jumps to a newer price trend that I see happening! Germany Car Dealers have it going out of sight in their special bottles.
I have run one of my thermostats in for 17 years and I took it out only because I got nervous about how long that it was in there. I still have it in a box and labeled good, just in case I need it!
Back then, I had less vehicles and this way I won't get jammed waiting!
The Volvo hoses lasted that long too! You can run them that long but only if you have the older metal radiators!
I suspect they were made by a company in Australia called McKay. They do special orders to manufacturers specifications.
Originally the late seventies and early eighties red blocks they came from the factory with 92C stats. In California it was for emissions requirements and that I'm basing my thoughts on!
I have only bought used Volvos since and almost everytime I find those 87C in there and a few operating cooler! Maybe one reason for selling the car was poor gas mileage or how it was running?
It is well know that if you can keep the combustion chambers as close to 200 degrees or more the cleaner the engine runs and is slightly more efficient.
Our engines don't alway get up to full operational temperatures throughout the block when we drive around town. Stopping and starting lets them cool down.
If I run a little hotter and it will get hotter and stay hotter longer to reduce that cycle time to bring it back up to the range of at least 190.
If one remembers and looks at today's engines that 200 mark is still there. I can remember a 210 degree water jackets was the normal operation temperature.
We run even lower octane fuel today so burning it up is more important.
If you have a lazy thermostat and that happens, then you are running even colder most of the time with all the other factors of driving are going on. Seven or eight degrees warmer while out on the open road of a long trip is a meer width of the needle thickness in movement on the gauge Normal stop point.
If you still have the compensation board working, you won't even see it!
Of course, if you are using one of those and it's colder, you won't even see it, until who knows when!
Thanks for letting me do some yakking this morning and I'm not a preaching man but might have a soap box!
(:)
Phil
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