Volvo RWD 200 Forum

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How to change v-belts? 200 1992

I'm having trouble replacing the belts on my '92 240 GL. I have the Haynes repair manual and it told me to loosen the adjusting and pivot bolts. I am able to get the alternator belts off but i cant get the other two belts off. Is there anything else i need to do to loosen the belts?

Here is how my belts are set up: https://i.imgur.com/jsu0grJ.jpg









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How to change v-belts? 200 1992

Volvo has a habit of really locking down the belt driven components.

Once you have the adjusting bolts backed off you need to make sure you have the pivot point bolts loosened as well.

I think you will find that the compressor has a bolt on the front as well as the rear area that will prevent it from moving until they are both loose.

Randy
--
Any twenty minute job is just a broken bolt away from a three day ordeal








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How to change v-belts? 200 1992

Once you get the proper tension on the AC/PS belt with the adjusting rod and have tightened the mounting bolts back off the adjusting rod bolt a bit. Leaving tension on the adjusting rod will eventually cause the rod to break. - Dave








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How to change v-belts? 200 1992

Hi,

Good idea Dave! Removing the tension on the adjusting bolt helps in keeping the head from snapping off or bending if one doesn’t know, Leftie Lucy and Righty, it Titans! (:) Gee, I’m getting like Kitty! Wait a minute, he’s a professional writer ... I’m not! Confusing, huh?


The poster, did ask an open ended question with “change” right in the middle!
I’m glad he didn’t use a knife and then roll the new ones into place!
I’ve seen a couple lazy maintenance mechanics do it a few times and the belt manufacturers really frown on the practice!

I also adjust the compressor out to proper tension first and then the power steering pump last.
The compressor moves horizontally but it still moves away from a vertical center line.
If he does it in reverse it will over tighten the power steering pump shaft that only runs within a long plain bushing bearing.
That bushing has a spiral groove along its length, to let the fluid in. This allows the shaft to float up on some film dragged around by the shaft spinning. Fluid stacks up on the lower side of a shaft , due to gravity, but the spiral groove allows the oil to equalize top to bottom.
The fluid is not pumped under the shaft.
Too much tension and you defeat the purpose to some extent.
I adjust it until I can just barely slip the pulley itself, under the belt by using both hands on it.
The compressor pulley should definitely not spin the crankshaft. So this sets up the thinking that one belt does not need to be as tight as it’s doing a lot less work!

These pumps are built simply and inexpensively to operate quite well for long lengths of time, if you just give them some slack! (:)

Phil








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