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1994 Fuel Pump Assembly Cushion Device 900 1994

I should replace the main fuel pump, filter, and fuel cushion device which is the very rusty part in the right side of the picture. The car has 202K miles on it in Minnesota so has seen lots of Winter salt and I don't want a fuel leak:
https://brickboard.com/GALLERY/volvopic.htm?js_link=&id=13908

Can someone help me out with the correct part number of the fuel cushion device and correct proper name please?

I should also replace the small rubber hose and clamps connecting to the device on the left of it and would like it's part number and proper name.

Thanks!
--
Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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    1994 Fuel Pump Assembly Cushion Device 900 1994

    My 93 940 has only 1 pump in the tank!Just the filter in the carriage..Im thinking of using a ford van filter setup to do away w the copper washer busines,,,total pain in the neck to secure & tighjten








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      1994 Fuel Pump Assembly Cushion Device 900 1994

      We have had 3 1994 940s and they all had the two pump system. One pump in the tank and one under the car below the driver's seat. None of the 1993 and 1995 940s have had the two pump system.

      I think I will replace the device with a length of good fuel injection hose as suggested.

      Thanks for the replies!
      --
      Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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    1994 Fuel Pump Assembly Cushion Device 900 1994

    Dear jd620,

    Hope you're well. Yes. The part is Volvo #1389725. It is an "absorber". The Bosch part number is 028016103. This part is shown in Volvo VADIS - a superseded dealer parts/service database - as having been installed on 740s (1985-92).

    It is no longer available from Volvo. I suspect Bosch no longer produces it. When it was available, the retail price was about $230 from a U.S.-based seller.

    I'm pretty sure Dave Stevens is correct, when he suggests this device is both a check valve and a pulsation damper.

    If so, you might install a check valve (Volvo #1326899). This part screws into the fuel pump's output port, to which is attached the short shiny black plastic hose - with brass fittings at either end - that connects the fuel pump to the fuel filter. The check valve should cost about $15 from www.fcpeuro.com .

    The "small rubber hose" likely is fuel hose. I'd replace it with fuel-injection-rated fuel hose, which can be secured with ordinary hose clamps.

    Hope this helps.

    Yours faithfully,

    Spook









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      1994 Fuel Pump Assembly Cushion Device 900 1994

      Using that part number, it was variously called a fuel supply pulsation damper, absorber or regulator. Used in later 240s, 740s and 940s. Skandix still lists them as orderable. A similar one was used in the 850s and S/V/C70s, but at the fuel rail.

      It appears it may have been a dealer retrofit part to deal with “noise” issues. With LH 2.4, there’s that noise we hear when we first switch on the ignition and the fuel pump is spun up for one second. If that was twice as loud it might be audible during running up through the floor so I might want to take it to a dealer to be checked out if I was under warranty. If I had such a noise problem, my first thought of a remedy would be wrapping the pump in a heavy foam collar, but then that might cause the pump to overheat more than it already does. (In case you haven’t noticed, those pumps run quite hot, especially as they get older and worn, too hot to touch, hence why in-tank is better, being cooled in a gasoline bath.) There’s likely a Volvo TSB on fuel pump noise issues somewhere in case anyone still has access to those.

      There’s an old thread on it over on Turbobricks and it was a similar mystery, even for a dealer service. There’s no mention anywhere else of it acting like a check valve so I would suggest it’s not needed and I would do like Randy and not bother replacing it if it was rusted through and leaking (as they apparently can). Do be careful to use a high quality fuel hose. The original connector hose apparently had a hard, jet fuel line type of lining. If Randy found it sometimes made for a slightly longer start, it’s likely because it was acting like a small accumulator sitting right before the pump.

      Wow, even at Volvo prices it was $230 for that, and that's a few years ago? That’s right up there with the cost of the fuel pump itself. Based on its function and how it’s likely constructed, I would expect it to be priced more like the FPR, which was probably more like $150 at the time.
      --
      Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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    1994 Fuel Pump Assembly Cushion Device 900 1994

    I believe those cushions are an effort by Volvo to reduce the vibrations from the fuel pump being transmitted to the undercarriage of the car. They separate the two layers of the bracket that holds the pump and filter.

    I am going to take a wild guess and suggest that they are no longer available from Volvo. It is discouraging to find that many parts are no longer available but honestly it is to be expected in cars that are nearly 30 years old.

    You might remove the assembly and disassemble it. The two pieces of the bracket that are held together with the three rubber pieces might come apart after liberal lubing of the rubber. Then you could attack the rust on the two pieces and then use one of the rust inhibiting finishes on them before putting them back together.

    I would be more concerned to the inline part that I circled in green. That part on my 94 940 turbo was rusted like yours is and finally started to leak. I don't know what its purpose is but I suspect it maintains pressure when the pump is shut down. I say that because my fix was to simply remove the rusted part and replace it with a length of hose. After doing that the cranking times increased, but otherwise no ill effects.

    Randy


    --
    Any twenty minute job is just a broken bolt away from a three day ordeal








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      1994 Fuel Pump Assembly Cushion Device 900 1994

      Interesting that you have the same thing and it’s also a ‘94 and a B230FT, so LH 2.4, not Regina. It should thus have an in-tank pre-pump like all previous LH systems. The ‘95 B230FTs and B230FDs (like mine) both use LH 2.4 and both have an in-tank main pump with no pre-pump. There is no such “cushion” at the fuel filter, which is suspended in a similarly rubber bushed triangular frame. It looks from the construction that it may have a diaphragm, which could indeed help smooth pressure pulsations, although I didn’t think that was a problem with previous LH-type pumps. It may well have an integral check valve to prevent loss of pressure instead of the ball check valve that was previously present on the pump inlet. If removing that “cushion” made for slightly longer cranking at a cold start than that very much suggests it might be a combined check valve and pulse cushion.
      --
      Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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        1994 Fuel Pump Assembly Cushion Device 900 1994

        None of the Volvo diagrams on the fuel lines show this device that I believe goes under the name fuel pulsation damper (FPD). The function of it is to dampen the pulsations caused by the opening and closing of the injectors of which the pressure waves also spread upstream in the system.

        However, as explained here they may not be necessary at all as the dampening is one of the fuel pressure regulator's (FPR) jobs anyway. A good thing too, as it sits really close to the source of the pulsations.

        The fact that in this case this thing sits on the low pressure side probably means it's not functioning as an FPD. The check valve to keep the system under pressure should be incorporated in the fuel pump itself, BTW.

        If the only function is to have it as an extra check valve, then by all means remove it and replace it by a piece of hose. I think 99.9% of Volvos with this fuel system, including 200 and 700 series, are doing without by design. Which makes me think that this FPD may have been an experiment by Volvo that was so short lived it didn't make it into the diagrams.

        Yes, I have always found that a cold start on these old Volvos requires one or two cranks more than with other cars. But hey, that's just the way they are.








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    1994 Fuel Pump Assembly Cushion Device 900 1994

    Hmm, I don’t recognize that part and I can’t see it in the ‘94 940 parts schematics. Fuel cushion? Looks like some kind of fuel accumulator, which I wouldn’t expect would be needed with a healthy main pump, in-tank pump and functioning check valve that’s on the main pump, plus of course a clean fuel filter. Makes me think this was an aftermarket add-on in an effort to deal with some issue that arose, like a failed in-tank pump, hence also why it’s so exposed and rusty. This is a B230FD/B230FT w/LH2.4? (I thought Regina used a single main in-tank pump, as did the later ‘95 940s, both FD & FT.)
    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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      1994 Fuel Pump Assembly Cushion Device 900 1994

      That gizmo looks like the same thing that is used on some of the FWD cars and acts as type of absorber that smooths out the pump pulsations. I guess that’s why the term “cushion”. As long as I can recall I don’t remember any 940 owners with dual pump systems, which is the case here, talk about their car having one. I know the Reginas have a smaller one located in the tank sending unit just above the (single, high pressure) pump. What seems odd to me is that the OPs car appears to have this pulse absorber upstream of the high pressure pump. Or am I being tricked by the lines doing a reverse loop as they sometimes do at the filter/pump?








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        1994 Fuel Pump Assembly Cushion Device 900 1994

        The fuel filter should be on the high pressure side of the pump, and it looks like that is the case. So I'd say you're not being tricked and the "cushion", if that really is what we think it is, is indeed on the low pressure side.
        Edit: fuel pulsation damper is a more "correct" name...







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