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No start/no spark Rex Regina 745 1992

My friend has a no start situation with a 1992 745 Rex Regina system. This is a car I sold him a couple of years ago, 200+K miles. I had owned it for years and it was well maintained. Late in the summer prior to a 3000 mile trip I did the timing belt and water pump for him and changed out the plugs- it had good compression. The CPS cable showed no signs of breaking down. The car ran great on the trip- decent mileage and no excessive oil consumption

The car won’t fire up on starting fluid, and he found that the coil is not providing spark. Gently moving the CPS around did not cause any response from the engine. I doubt the contacts between the coil and the module are in need of cleaning as I keep after those on these cars.

He has spare relays I gave him but to be honest I don’t remember if a fuel injection relay or a radio suppression relay malfunction can cause the system to not deliver spark. So if someone can educate me on that I would appreciate it.

Also I would like to be able to tell him how to check for power to the coil/ignition module.

He is a couple of hours away so the help I can provide is via email and phone. I am putting together a box to send on Monday that contains a ignition coil/module assembly, and a CPS. What else can I send that might be useful in swapping out parts chasing a no start situation based on no spark?

I forgot to have him verify that the cam is turning but no one would be more surprised than I would be if the timing belt has slipped or failed.

Thanks for any help that you can offer.

Randy
--
Any twenty minute job is just a broken bolt away from a three day ordeal








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    No start/no spark Rex Regina 745 SOLVED 1992

    I just got a call from my friend. He plugged the ignition module in that I had sent him and the car fired right up.

    Randy
    --
    Any twenty minute job is just a broken bolt away from a three day ordeal








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    No start/no spark Rex Regina 745 UPDATE 1992

    Thank you for the responses. He got back to the car today.

    1. The cam is turning.
    2. OBD had no stored codes 1-1-1
    3. Swapped out the fuel injection relay
    4. Removed the coil and cleaned the contacts
    5. Tach shows no movement while cranking
    6. The cold was getting to him and he was unable to get the RSR off (although I don't think it would be responsible for ignition failure)
    7. He reset the ground wires located behind the passenger's headlight

    I am sending him a coil/module assembly and a CPS tomorrow. He should have that by Wednesday and hopefully one of those will be the solution.

    Still open to other suggestions if you come up with something.

    Randy
    --
    Any twenty minute job is just a broken bolt away from a three day ordeal








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    No start/no spark Rex Regina 745 1992

    All my Volvo's are gone, but I'd check the fuel injection relay before doing anything else, takes 10 minutes. Either swap it out or re-solder everything after removing the cover. Happened on my 940, 850 and several VW's over the years. Sometimes tapping/banging it will get you going.

    Mike








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    No start/no spark Rex Regina 745 1992

    A sort-of-known-problem with the Rex ignitions is corrosion/oxidation within the coil pack. Its failure will NOT record a fault code like a failed CPS will.

    Tell your friend to dismantle the coil assembly (two torx screws sitting catty cornered to each other) and clean all mating surfaces and the two or three internal contacts. Assure that those internal spring clips are firmly contacting the pins that lock into them. There will likely be a bunch of dry crusty lube on the contacts. If necessary, tweak the springy contacts a bit to make them grasp more firmly onto the pins. It also wouldn't hurt to thoroughly clean the coil-to-chassis surfaces and apply a tiny swear of dielectric grease. I'm not sure if a good chassis ground is required or not, but it wouldn't hurt to address it anyway.

    If the above doesn't fix it, then your friend may want to open up the distributor and look for oil leakage or any of the normal rotor and cap issues.

    Were there any fault codes retrieved from the OBD system? Like CPS related?

    Hey, did the timing belt beak?







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