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Rear hatch adjustment? 200 1993

1993 240 Wagon

Are there any vertical adjustments for the rear hatch? Mine is hanging a bit low - the gap is very slight on the bottom. What are my options?

Thanks!








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    Rear hatch adjustment? 200 1993

    Likely worn hinge pins. Very common and not much you can do about it in my experience, although other suggestions of trying a rubber spacer under the roof side of the plate may help a little. The looser the hinge, the faster the wire harness fails. Last time I needed one I was able to get one from a yard that was still in reasonably good shape, albeit slightly pitted with a broken ground wire. For whatever reason I had one side more worn than the other. As long as one side has a good ground wire you'll be okay, or you can attempt mending the ground.

    Surprisingly, ipd appears to still have stock of both the original chrome and the later black anodized hinges (identical mountings), both left and right side. Even more surprising is the prices (you won't want to look).
    https://www.ipdusa.com/Catalog/Index?searchwords=240%20tailgate%20hinge

    There's the odd new one on eBay as well, but not much cheaper. Skandix (in Europe) shows a left side chrome one still in stock at an extremely reasonable price that would be well worth the shipping and duty, but the odds of it actually being in stock are probably slim. As the chrome ones are NLA from Volvo there's probably no point in placing a backorder. The black ones are still available in the Volvo parts chain.
    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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    Rear hatch adjustment? 200 1993

    It's definitely bad hinges, I have 3 of these cars and they all have the same problem. The all black hinges warp and the pins inside wear the hole out so it sags down. They don't offer them new anymore either. I never had this issue with the old chrome hinges. And someone correct me if I'm wrong, but they are a different size than the chrome ones.








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      Rear Hinge 200 1993


      1986-1993 Volvo 240 Wagon Passenger Side Tailgate Hinge - Chrome [Used]

      https://store.voluparts.com/volvo-240-wagon-rh-side-chrome-tailgate-hinge/








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    Rear hatch adjustment? 200 1993

    AFAIK, there isn't any adjustment.
    This seems to be a common problem, maybe someone has come up with a solution?

    The hinge on my previous 245 failed when I was on holiday in Austria. It turned out that a PO had mixed up bolts. This resulted in one of them just hanging on by a thread (literally) or two until they tore out when I closed the hatch.

    I forced the hatch closed, leaving a gap at the top and went back to the camp site. A fellow camper kindly donated me a longer bolt to use all of the remaining thread.

    A couple of years later I decided to buy and fit new hinges (along with the broken wiring through them) as it was hanging low, making impressions on the aluminium strip. Suffice to say that the new hinges did not change a thing.

    I did not see any way of adjustment. Maybe you could stack some shims between body and hinge, but then the rubber won't seal anymore.

    I decided to live with it.








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      Rear hatch adjustment? 200 1993

      Hi Grey,

      Same situation here. I looked at mine last fall and was about to glue a layer or two of tractor inner tube under the roof rubber. My wires are re-routed away from the hinges so it wouldn't be that hard to do.

      I stopped after looking at the bottom edge of the tailgate. There's wear on the top portion of the latch pin, and wear on the latch where it's been sitting on that pin. I thought first of shimming under the pin holder, but I don't think it was designed for the pin to be carrying the weight of the door.

      There are 2 rubber bumpers on the underside of the door that rest on the aluminum sill. It's a fairly soft rubber and they're worn. I haven't figured out a solution, but I think that either replacing or shimming those bumpers back to their original dimension might be the way to go. Have a look and let me know what you think

      Peter








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        Rear hatch adjustment? 200 1993

        I had a closer look at things on my current 245 and found some contradictions.

        On my previous 245, I recall that the hatch was really pressing hard on the sill wearing (or rather pressing) down on it and yet the hatch didn't seem to be misaligned that badly, nor was there any play in the old nor the new hinges.

        But have a look at these photos I just took of my current 245.

        The rubber is clearly not more than just rubbing the sill (yes, I know the aftermarket switch misalignes with the sill).


        And the bumpers look to be in good shape.


        There is absolutely no play in the hinges, so it seems logical to me that the rubber bumpers are only there as an anti rattle device. They also seem far too soft to be carrying any substantial weight. Shimming them up would possibly decrease the effectiveness of the rubber seal around the opening.

        But these images clearly shows that the hatch is sitting lower than it should.




        I'm pretty sure that the hatch is a replacement from a donor car as it carries the "240 GLE" badge but it is actually a Polar (only sold in Italy and the Netherlands). Polar is the lowest equipped version possible (manual windows, no central locking and not even a tach).

        Edit: after looking at the photos again, it just dawned on me that I should loosen the hinges (roofside) and see if I can move them towards the front of the car a little. If that's possible, it might correct the height of the hatch. I would probably also need to replace the seal around the opening to prevent exhaust fumes being sucked into the car (which they already are if I have a front door window open).







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