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Leaky plastic radiator tranny port: repairable? 900

The upper transmission cooler port in a RWD radiator has this nice brass corrosion green on it. That would make me think coolant is leaking between the large fitting that goes against the plastic end tank and the end tank itself.

Repair or replace?









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    Leaky plastic radiator tranny port: repairable? 900





    Those I've had apart use an O-ring to keep the engine coolant on the inside. I would also try squeezing it a bit using the large nut, cleaning it up and keeping a close eye on the results for a while.
    --
    Art Benstein near Baltimore

    “How much does a chimney cost?”

    “Nothing, it’s on the house…” or "It's gone through the roof..."








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    Leaky plastic radiator tranny port: repairable? 900

    I use my car for daily commute to work. So if according to me, I'd replace the radiator if more than 10 years old, leak or not (to avoid nasty surprise). With that being said, the 940 is truly a "luxury" car in my book. Even if you have a leak, there is still time (ie.luxury) to do some minor repairs, like doing the brass nut as Spook suggested. Of course now you must plan or start saving for replacement.

    Still on topic of radiator I think its best to get OE replacement as I like the OE style of drain cock which uses 13mm plastic nut. Easier to drain the coolant. Just use a 13mm long socket. The Nissens I have now uses a plastic screw with too small a tab to turn it open with fingers, I had to use pliers instead, thus making the drain job a bit more difficult.

    And yes its repairable, just tighten the big nut a bit.

    Amarin








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    Leaky plastic radiator tranny port: repairable? 900

    Dear otherdalek,

    Hope you're well and stay so. If the radiator is over 10 years old, it is close to the end of its service life. Plastic embrittles with time and exposure to heat. So, a radiator that lives where ambient temperatures are "high" (i.e., >90°F for weeks at a time) will be have a shorter working life, than a rad that lives where ambient temps are lower.

    The brass threaded nipple, to which the automatic transmission fluid (ATF) pipe connects, is braze-welded to a double-wall copper cylinder, used to cool the ATF.

    I know this, because I "post-mortemed" a Nissens rad at the end of its service life.

    There is a thin ring of sealant between the inner wall of the radiator's side tank and the copper cylinder. That seal may have failed. But you can turn (tighten) the large brass hex nut. Doing so may cure the link.

    Old plastic gets brittle: go very gently to avoid cracking the plastic side tank, which is sandwiched between the brass hex nut and the ATF cooler.

    Use a fine wire wheel to remove the green "grunge" from the hex fitting. Then, wrap clean white paper towel around the hex nut. Drive the car. See if the paper towel is still white. If so, you've stopped the leak. If not, turn the hex nut another 1/16-turn and wrap more clean white paper towel. Repeat until: (a) the leak stops or (b) you can't move the nut using gentle pressure.

    Please post with your results.

    Hope this helps.

    Yours faithfully,

    Spook








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      Leaky plastic radiator tranny port: repairable? 900

      Hi Spook,

      Before turning that fitting:
      I'd suggest a few days soak with Mystery oil at both ends of the flare fitting,
      which can be corroded to the steel tubing.
      He should do the other tranny cooler fitting while he's at it since
      before he knows, he'll want to remove it.

      Cheers, Bill








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        Leaky plastic radiator tranny port: repairable? 900

        Dear B.B.,

        Hope you're well and stay so! A penetrating oil certainly should be applied to the long steel hex fitting, that connects the Automatic Transmission Fluid (ATF) pipe to the radiator's brass nipple. For, as you suggest, when comes time for radiator replacement, that long steel fitting will have to be loosened.

        But curing the coolant leak need not involve the steel hex fitting. Only the large brass hex nut - that secures the in-radiator oil cooler to the radiator's plastic side-tank - needs to be turned slightly.

        Even so, before turning the brass hex nut, I'd grip the long steel hex fitting with a wrench, to keep it from moving turning. For, if - as you suggest - the steel hex fitting is corrosion-bonded to the ATF pipe (as well it could be), keeping the steel hex fitting from turning will avoid stressing the ATF pipe. The ATF pipes, I suspect, are no longer available from Volvo.

        Hope this helps.

        Yours faithfully,

        Spook







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