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Gasoline vapor smell inside car 900 1992

I replaced the fuel pump in the tank not to long ago. Since that time I have had a smell of gasoline inside the car. I have looked everywhere to see where it could be coming from but have not found a thing. I reinspected the fuel pump area to see if a lose hose was present or cracked but everything looks fine. I am not leaking gas anywhere that i can see. The gas tank is bone dry everywhere you look.

You do not smell it under the hood of the car. I am puzzled. If anyone has any idea of where I can look or something to check could you please contact me. I would greatly appreciate it.

Joe Mike
jr43@matrixinc.net








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Gasoline vapor smell inside car 900 1992

Joe,

I had the same problem - twice. The first time it turned out to be a hole in the rubber hose connecting the fuel filler inlet pipe with the gas tank. The hose is large diameter (size of the filler neck) with a smaller branch (size of a heater hose) coming out the side and going into the tank. I think it's probably for relieving pressure during the filling. The smaller hose was under stress the way it was installed, and eventually caused it to split. You can see the hose by removing the felt lining in the trunk and opening the access hatch at the front of the trunk floor. I diagnosed the leak by bleeding pressurized air into the tank and hearing the hiss where it was leaking. The hose is a dealer item for about $40. Couldn't find an aftermarket substitute.

The second problem is what Mr. T. Tom is referring to. My fuel rail started leaking on the engine. There have been some posts in the past here about this problem. Something about the fail mounts bolted directly to the block and not having enough "give" to absorb engine vibration. It eventually cracks and leaks gasoline. Mine was an intermittent problem. Took it to the dealer and it behaved perfectly, so the dealer couldn't find the problem. Second trip he kept it overnight and was able to experience the fumes when he drove it after starting it cold. Then he could see the leak around the base fo the rail. They replaced the fuel rail and fixed the problem. A potentially dangerous situation - vaporized gasoline mixing with air in a turbulant environment. Don't smoke while driving in this condition, and keep the fire extinguisher nearby.

Just a couple of thoughts. When you find out, please post back here. If it's something else, I'm sure I'll be having to fix that problem eventually, too.

Robert








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Gasoline vapor smell inside car 900 1992

What the hell do you have man?!

If it is a 960 and it's what I think it is, you have a dangerous situation. If it is a 940, probably not as urgent.

With a subject line like that, you cannot afford to be missing huge details.







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