Before '91 Volvo 240s had crappy air conditioning. There is an upgrade/retrofit kit that Volvo sells, I bought mine from FCP groton for $210.
It includes an upgraded evaporator core (from the looks of it the new design is much better), a new expansion valve (which I believe is configured for R134a), a new receiver drier, a new high pressure hose, o-rings, oil and maybe a few other goodies.
Very fair price in my estimation.
Some say that after the conversion their car is like a rolling icebox, I can't say mine is anything special, though. I struggle to get vent temps below 55 degrees.
I also added a 14" electric fan in front of the condenser. Definitely helps in slow or stopped traffic.
Start by making sure your condenser is clean and clear of road debris, gunk, etc. When the car is running with the AC on, take a look at the sight glass that is part of the receiver drier. (Look for the AC hose coming form the firewall on the pass. side of the car, follow it up to the black round thing near the radiator. This is the receiver drier)
Anyway, check out the sight glass for "air bubbles". It should be a solid "clear" liquid, with no real change in appearance. If you see bubbles or white foamy flow, then your system is probably undercharged. This applies to R12, and not so much if you have been convertd to R134a.
Good luck
-Steve
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