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I ordered a few green manuals, and got the wrong manual. So I have this manual for reconditioning the B6244, B6254, and B6304 engines.
The most useful information, of course, is usually not the text. But I thought this might be useful for anyone attempting their own 960 maintenance:
Components |
Nm (ft. lb) or degrees |
Exhaust manifold, at cylinder head |
25 (18) |
Exhaust manifold, at heat shield |
15 (11) |
Cylinder head, stage 1 |
20 (15) |
Cylinder head, stage 2 |
60 (44) |
Cylinder head, stage 3 (angle tightening) |
130° |
Cylinder block, intermediate section, stage 1 (M10) |
20 (15) |
Cylinder block, intermediate section, stage 2 (M10) |
45 (33) |
Cylinder block, intermediate section, stage 3 (M8) |
25 (18) |
Cylinder block, intermediate section, stage 4 (M7) |
17 (13) |
Cylinder block, intermediate section, stage 5 (M10) (angle tightening) |
90° |
RPM Sensor |
5 (3.5) |
Intake manifold |
20 (15) |
Camshaft carrier cover |
25 (18) |
Camshaft pulleys |
20 (15) |
Timing belt, tensioner pulley |
25 (18) |
Timing belt, tensioner mounting |
25 (18) |
Timing belt, idler pulley |
30 (22) |
Knock sensor
|
20 (15) |
Coolant pump |
20 (15) |
Carrier plate, stage 1 |
45 (33) |
Carrier plate, stage 2 (angle tightening) |
50° |
Torque arm, stage 1 |
50 (37) |
Torque arm, stage 2 (angle tightening) |
90° |
Torque converter |
40 (30) |
Flame trap |
15 (11) |
Oil sump plug |
35 (26) |
Oil pump |
10 (7) |
Oil sump |
20 (15) |
Oil pressure sensor |
25 (18) |
Flywheel, stage 1 |
45 (33) |
Flywheel, stage 2 (angle tightening) |
65° |
Vibration damper, center nut |
300 (221) |
Vibration damper, flange bolt, stage 1 |
35 (26) |
Vibration damper, flange bolt, stage 2 (angle tightening) |
60° |
Spark plugs (do not oil) |
25 (18) |
Conrod bearing caps, stage 1 |
20 (15) |
Conrod bearing caps, stage 2 (angle tightening) |
90° |
Gearbox, to engine |
50 (37) |
--
alex
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