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Front strut spacer question on '89 240 200

I need to get this sorted out before I order new struts. The strut application charts for all the different manufacturers always list two struts ----- one if your car was originally equipped with "OE Gas" and one if it wasn't. If I understand this correctly, the "OE Gas" units were a little longer and don't have the spacer under them. The "non OE Gas" units were a little shorter and require a spacer on the bottom. Is there any other difference in the two units? I have seen the term "single tube" and "twin tube" mentioned. I think the "twin tube" units are the lower pressure "non OE Gas" ones that are shorter. Without actually disassembling my struts, how do I know whats in there now? Will either new strut fit my strut housing depending on whether I use a spacer or not? This is my first experience with struts that have "replaceable cartridges" and I don't want to order the wrong part.








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Front strut spacer question on '89 240 200 1987

Hello!

I've just replaced both strut assemblies on my '87 Volvo. Before installing them to my car, I decided to replace cartridges too. The struts assemblies were from a '91 donor car. As far as I know (and I've seen it disassembling the struts), the OEM Volvo cartridges are filled with oil not gas. Internet stores sell them as "Automatic strut inserts". Frankly speaking, I've never heard about "OE Gas" cartridges, but maybe, Volvo started to install gas-charged ones on later models, but till 1991 at least they used oil-charged. The gas-charged cartridges are compatible with automatic ones, but they are firmer and more suitable for performance driving and hence, for better steering. If you prefer soft ride, you better go with the automatic (oil-charged) cartridges. I, for example, ordered the Automatic Boge. Boge used to produce OEM cartridges not only for Volvo. Bilstein makes excellent cartridges but they are more expensive and, to my mind, made mostly for performance driving. Don't buy the ones from Monroe - the rumor says that they last 2-3 years.
As for the spacers, I've had the ones when I disassembled the donor strut assemblies. FCP Groton sells the spacers under the name "Strut Spacer (below strut cartridge)" – Volvo part #1229423. Most probably, your car has the same spacers because it’s ’89 car. What you can do is to buy them from Volvo dealership just in case and then return back if you don’t need them (like I did). They cost $9.00 only.
And a little tip when you will be disassembling the strut assemblies. The cartridges are held in place with help of some kind of lock nuts, which require a special "gland nut tool". These nuts can be "frozen" due to age and rust, and may be tough to unbolt. I used penetrator, vise and 18" plumber wrench ($13 in Home Depot). This wrench is pretty much powerful tool because its head is made from very strong Chromium-Molybdenum alloy and has good grip.

Good luck.

--
240DL 1987 silver-blue wagon, >240K miles.








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Front strut spacer question on '89 240 200

Danny is absolutely right, have them on hand in case. I have seen cars with no spacers, with one side needing a spacer and with two spacers needed with strut replacement. It is just weird. Just get them, then all you have to worry about is whether the dust boots are shot and if you should sink money into strut bearings. The optional upper strut plates could also go in......








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Front strut spacer question on '89 240 200

When I did my 92 244 a couple years ago I just went ahead and ordered spacers anyway. They are only a couple bucks apiece from fcp.groton.com. I ended up not using them because I found I already had spacers in the tubes when I disassembled them. Some inserts will need them others not. The main thing is the gland nut on top of the tube has to hold the insert in tight with no slop or you will get the dreaded "clunk" mentioned elsewhere on this site.
Hope This helps....

Good Luck
Danny Mac







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