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Does flame trap insert directly into crankcase or into some other component?? 200 1989

1989 240 Automatic transmission.

What exactly does the flame trap thingy insert into? I'm wondering if it fits directly into the engine crankcase or does it first insert to some other device that I can take off to clean? (I'm trying to diagnose rear engine seal leak). I read the FAQ and saw something about a "oil separator."
Cabbie2169








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    Does flame trap insert directly into crankcase or into some other component?? 200 1989

    The flame trap itself is a small black canister about 1 1/2" long, with a small perforated insert inside. It is usually mounted very inconveniently about halfway down the inlet manifold, just above the oil separator. They are often neglegted because so fiddly to get at. A useful modification is to get some longer hoses and re-position it on top of the manifold. Then you can easily pull it apart and clean at each service.
    The small pipe to the inlet manifold is very important, together with the brass nipple it fits on. The restriction hole is very small, so easily clogs up remarkably quickly. It is an important part of the crankcase breathing system, and affects engine running too because of the pre-determined quantity of air sucked in all the time.








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      Does flame trap insert directly into crankcase or into some other component?? 200 1989


      I second this. Remove and check all hoses going out of flame trap. If in doubt - replace. They may not be clogged but when old, they get hard and will inevitably clog. Remove and clean brass nipple in intake manifold that small hose from flame trap inserts into.

      After replacing flame trap, oil cap and valve cover gasket; my car still leaked oil through cap, back of valve cover, front and rear seals. Took me two tries, but I finally discovered a clog in the small hose from trap to manifold. Cleaned nipple, replaced small hose (.60) and the hose between the flame trap and the breather box (oil separator). Voila, 250K and no oil leaks!! Well, maybe an occasional drip from the oil cap....

      FWIW - I was resigned to the fact that I was going to have to go after the damn breather box. But persistence paid off in this case. Best part of all was that the rear main seal leak dried up!!


      --
      90 244DL 1/4 million miles - original engine/drivetrain :)








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    Does flame trap insert directly into crankcase or into some other component?? 200 1989

    The oil separator (breather box) should be there. Test it by putting a hose (I think 5/8 ID) over the nipple, removing the oil filler cap, and blowing by mouth through the hose. You should be able to blow through it easily and feel your breath come out the oil filler hole. If you can easily blow through it, don't replace it.
    --
    Thanks everyone for all the information and advice, Doug C. 81 242 Brick Off Blocks, stock, B21F (non-Turbo), M46; 86 244, B230, 140k , auto.








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    Does flame trap insert directly into crankcase or into some other component?? 200 1989

    Have a look in the 700-series FAQ's. I forget what it's under, but it was not too hard for me to find when I needed it.

    A "breather box", maybe about 3"x3"x4", is attached to the crankcase side using several screws. This is approximately below the intake manifild's #2 port. Pretty far down.

    A hose about 3/4" outside diam. rises from the breather box and comes up between the intake manifold and the valve cover. There you will find a fitting with a 3 way connection. One thinner vaccuum line goes to the intake manifold, the other thicker line goes to the side of the main air intake duct.

    Th 3-way connector comes apart, you should find the flame trap inside. Older ones used metal, now it's plastic. Clean with carbeuretor cleaner. Also clean the hoses, and the small nipple on the intake manifold. Clean the breather box if you can get it off. You'll need patience and a rubber wrist.

    I cleaned a breather box with a lot of carb and brake cleaner, and lots of shaking and tapping of the box. Poked screwdrivers inside to break up the crud. If a Volvo or import-parts dealer will sell a box for a fe $$, that would be a good purchase.







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