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Tranny Bushing and seal fixed four times - still leaks 200 1989


Had a tranny shop replace the bushing and seal the first time and held 6 months. Sunsequently he has now fixwd it 3 additional times and it still is dripping. The last time he also replaced the rear housing. He is now of the opinion he can do no more and suggests I leave it and let it leak.

What to do?








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    Tranny Bushing and seal fixed four times - still leaks 200 1989

    Also check the tranny vent before condemning any more parts... see the FAQs, IIRC it's under 'pinion leaks-plugged vent'.








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    Tranny Bushing and seal fixed four times - still leaks 200 1989

    I like what Mapleleafer suggests.

    I had a differential pinion seal replaced on a Corolla once. It still leaked. Not until I replaced the yoke did it fix the problem. (it had about 200K miles on it)

    This seems almost too elemental though for a mechanic to miss though so maybe it's something else..? The seal will only compensate a small amount for wear in the surface of the yoke too.
    --
    Norm Cook; Vancouver BC; 1989 745T 206,000KM








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    Tranny Bushing and seal fixed four times - still leaks 200 1989

    There are 3 possible answers, all requiring the same remedy; Either the load bearing surface of the yoke is worn from oil starvation, allowing too much free play (just like a work bushing), or the seal surface of the yoke is unsmooth and wearing the lip quickly (I vote for this one)... or both. The 2 parts replaced both work as a mate to the yoke but you still have a problem, the yoke needs replacement too.








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      Tranny Bushing and seal fixed four times - still leaks 200 1989

      What does a yoke replacement entail. What are we talking dollar wise. Is this a common repair. I do have 480,000 km on my brick now

      thanks








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        Tranny Bushing and seal fixed four times - still leaks 200 1989

        The yoke is the part bolted to the output shaft that adapts it to fit the driveshaft flange. It is what the mechanic removed and put aside to access the seal and bushing.

        Unbolt driveshaft and lower front end of it out of your way. Remove centre bolt that retains yoke. Yoke slides off easily by hand.

        Sidethought; Before starting the job, go to Volvo (or Toyota) and get the washer for that bolt (Volvo PN 190772-4). It is hardened and responsible for clamping the yoke snogly to the forward shoulder on the output shaft so the two parts move as one. It is easy to break by overtightening and I have yet to find one not damaged. If the yoke can wobble on the output shaft, it will often be running non-perpendicular to the seal lip. Once the washer is broken into segments, it can no longer do its job.

        The correct tightening of the bolt requires Locktite on the threads (blue or red) and the bolt torqued to 32 ft/lbs ⎹ Nm]. That is barely more than wrist tight! One handed use of a 1/4" drive ratchet will give the right result...twist the handle, don't pull it. Most mechanics use a big wrench or an air gun and destroy the washer.

        The only other possibility is a clogged vent but that's easy to check without crawling under the car; Remove dipstick. Take a hose that can be made to fit tube. Blow deeply into hose and see if any air comes back. If you have an assisstant - he can listen/feel underneath just behind bell housing for the exit of air. If ANY air comes out the vent, it is not your leak problem. Alternatively, leave the dipstick up enough to keep from sealing tightly and see if your leak stops.

        The short story is that your mechanic forgot the basics, a/k/a KISS theory; Keep It Simple, Stupid.








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        Tranny Bushing and seal fixed four times - still leaks 200 1989

        Fairly easy fix - unbolt driveshaft, remove 19mm-head bolt from centre of flange, slide flange out, replace. Some tapping may be necessary to free it, but mine slid right out when I did the bushing/seal on the weekend. Cost? Not much if you go to the local pick-n-pull & look for a car with lower mileage & a tight leak-free tailshaft. Takes about 10 minutes to remove it even with the car on the ground. Be forewarned, the junkyard may not appreciate being left with a good transmission missing a tailshaft yoke...








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    Tranny Bushing and seal fixed four times - still leaks 200 1989


    You might take it to another mechanic for a second opinion or if the leak isn't too bad live with it until a better option comes along...

    G'luck!

    --
    90 244DL 253K - original engine/drivetrain :)







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