Volvo RWD 200 Forum

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Broken bolt on accessory pulley - bad?? 200

Hey brick owners!

Got a 240 thats about a quarter century old. I was tightening my AC belt by removing 4 bolts and 2 nuts from the crankshaft pulley and moving the shims. Got the belt nice and snug again. But when I was tightening the bolts again, one snapped! They looked in piss poor shape to begin with, I shoulda gotten new ones but I was lazy - it is 4th of July weekend. So, now, I got one less bolt holding the front half of the pulley on. Plus, the nuts are kinda stripped, so I don't know if they are at full torque.

So, can I chance driving the car or am I just gonna tear somethin up? I don't wanna be trapped at home the next couple days if I can help it.

Any of you guys have the exact measurements for the bolts and nuts on the front, so I can go to my parts shop Tuesday and tell em what I need, or should I just unscrew a few more to bring em?

Thanks,

The Creeper








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Broken bolt on accessory pulley - bad?? 200

Drove the car a few times this week, used it as little as possible. Seemed to do OK, but didn't seem to idle quite as smooth (maybe no relation).








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Broken bolt on accessory pulley - bad?? 200

I've been driving my 83 with one broken pulley bolt for at least 25,000 miles with no problems. The next time I change the timing belt, I'll remove the complete crank pulley and drill out the broken bolt with a left hand drill bit. Should be easy to do on the bench. In case you don't know, it works better if you turn the crank shaft 180 degrees at least 4-5 times while tighten the pulley bolts and nuts. Use a racket with a 7/8"(?) socket to turn the crank. jp







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