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Brake Booster Malfunction?? 900 1994

Hi all. I've just completed an overhaul of my Girling / ATE / Bosch ABS brake system to include master cylinder, booster, brake calipers, hoses, hardware, pads and rotors. The entire system was flushed and is immaculately clean and sealed.

My problem is an EXTREMELY sensitive brake pedal. When depressed, it engages excessively hard such as I'm jamming on the brakes. The system seems "over-boosted" and I wonder if I received a defective booster (rebuilt) or there is an adjustment I missed.

I have altered the pushrod adjustment to different settings and while changing the pedal height and engagement, when engaged the system still brakes excessively hard.

Any thoughts or ideas folks? Bad booster? Bad caliper(s)?

Thanks.

John






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New Brake Booster Malfunction?? [900][1994]
posted by  Townshend Act subscriber  on Wed Nov 19 00:47 CST 2014 >


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