Volvo RWD 700 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 7/2005 700 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Float on fuel gauge sender sinks 700 1984

While fault-finding my non-operational fuel gauge I removed the tank pump and sender assembly (what a bitch to work that through) and found the plastic float ball had a tiny hole in it where the float wire arm clipped onto the ball. The float had filled with petrol and so wouldn't float.

After draining the float ball I sealed the hole with a petrol resistant gasket sealing paste and reinstalled the pump/sender assembly. (This was even more difficult than the removal and eventually required me to remove the fuel tank to get it back in.)

After about a week passed and next refilling the tank my gauge read zero again. I suspect the ball has filled again and will need a different type of repair.
Has anybody tried to repair the float ball (I think it is made from clear polythene) or replace it by some alternative float material (a table tennis ball maybe?).
Otherwise what type of adhesive will permanently stick to polythene plastic and not be affected by petrol so that I can seal the hole? The hole is only about 2mm dia. and is in the groove where the wire sender arm clips in.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Float on fuel gauge sender sinks [700][1984]
posted by  Sydneysider  on Sun Feb 2 16:16 CST 2003 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.