Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 8/2002 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

Anybody try re-bushing tailgate hinges? 200 1992

Hello All:

My '92 recently started exhibiting symptoms of tailgate wiring harness breakage-- no center brake light or rear wiper and intermittent power lock function. Rather than spring for the replacement harnesses, I spliced about 8" of wire on to the ends of each harness and pulled them through the roof, removing the portions containing breakages. It was tedious going, but not terribly difficult. Both harnesses had been replaced before, and whoever did the work cut the ground wire out of one hinge and left the other one broken. I repaired one by soldering in a similar segment of wire and on the other side I added a ground that runs along with the harness bundle.

While I had the hinges off, I noticed there was play in both of them. Has anyone re-bushed these hinges? They are quite expensive to replace. It would seem that after pulling out the locating pin that holds the two sides together, it wouldn't be a terribly difficult task to mill out the existing metal and re-sleeve them...



--
Herb Goltz, London, Ontario, Canada '92 245 w/102K mi






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Anybody try re-bushing tailgate hinges? [200][1992]
posted by  Herb Goltz  on Thu Oct 16 06:20 CST 2003 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.