Spent the afternoon today troubleshooting and repairing and that's exactly what it was: Broken wires. I ended up soldering a wire joint and taping with black electrical tape on four separate wires in the bundle. The bundle gets thicker with each solder joint & taping; and probably could have done a few more wires but the bundle would hang up in the small hinge opening. It's a different design than the 245, but as the car ages and after 1000's of tailgate openings and closings the result is the same: broken wires and no license plate lights, rear wiper, window defroster, high brake light, etc. I'd buy a new tailgate wire harness if I could find one, but I don't think any are available; unlike the 240 aftermarket.
Everything works for now, but I still have to tie off the bundle with a cable tie to the hinge, so it doesn't move and bind in the hinge, breaking wires again.
Here are a couple of links to poste on the subject from Matthews Volvo Site:
http://matthewsvolvosite.com/forums/viewtopic.php?t=16479
http://www.matthewsvolvosite.com/forums/viewtopic.php?t=35351
I didn't realize until too late that removal of the interior tailgate panels are not necessary to do this tailgate hinge wire repair. But now, there are some clips that broke in the brittle plastic as the panels were removed, so that repair is next.
Happy to have all electrics functioning in the tailgate again.
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