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New evaporator / doesnt cycle /need help 850 1994

Greetings again,
Have a/c problem, 94 850 turbo about 120 k miles,it does not seem to be cycling at all.
Just completed evap replacement job at home, insane!
replaced evap,filter/drier,(past weekend) pressostat(fairly sure pressostat that i replaced was ok too) about a month ago, recharged and added some pag oil. did not evacuate system. put in about 2 cans 20-24 oz r134, ice cold today but no cycling.the compressor is original, i also replaced the orifice tube bout 4-6 weeks ago. is possible i have blockage somewhere?previously had also used the metal sealer from autozone which worked for long time, but before evap replacement couldnt get a/c to turn on at all, also now both pipes going to evap are sweating and cold. should i have system evacuated by shop? in shop manual mentions about piping not touching metal, is for wear and tear or electrical potential? anyone have this problem any help appreciated,
thanks
frankd south fl








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    New evaporator / doesnt cycle /need help 850 1994

    Firstly...

    You need to pull a vaccum on the system. To do this you need to have an A/C vacuum pump. If you do not do this you are charging into a moist system and you just destroyed your accumulator/dryer. You changed it for nothing, now you need to change it again.

    Likely the problem is that the moisture in the system is freezing at the orifice valve and blocking the flow of refrigerant. Despite the instructions on R134a cans sold locally and such, you CANNOT just open a system up, and throw in refrigerant. You NEED to pull a vacuum to as close as 30 millibars mercury as possible. If not, moisture is in there, it can freeze, block. Also you drier is full of moisture again (this is why the ends were capped closed when you bought it), and the moisture in there will likely quickly destroy your entire system. It needs to be DRY. Pulling a vacuum boils off any and all moisture. It is also a method used to ensure there are no leaks, if the vacuum holds over a period of time. Once the vacuum is pulled and it holds for a good hour, then you can charge the system, with a proper set of manifold guages.

    The Walmart kits are only good if you have a 500$ beater car you don't care for.

    Get another dryer, if you cannot "flush" the system then at least pull a vacuum, and then recharge. You can charge by weight or by monitoring high/low pressures.

    BTW the compressor IS supposed to cycle. This is a sign of a preoperly charged system, on average it is on only 50% of the time. If it does not cycle, then there is either an electrical problem or the charge is not correct. It still can produce cold air though, but at the expense of unnecessary compressor wear.

    Keep in mind that R134a charging needs to be very precise, unlike our older cars runnning R12. It is very easy to over/under charge an R134 system.

    Regards,
    Greg Mustang
    Montreal - Ottawa
    Canada








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    New evaporator / doesnt cycle /need help 850 1994

    greetings again,
    thanks for response,r134 cans are 12 oz each,as for cycling i thought that the the system in this model volvo is a CCOT type , clutch cycling type which turns compressor on / off maybe once or twice every minute? the honda i own doesnt cycle and is working fine but perhaps its different type system, it doesnt clearly state in volvo manual, its written for technicians,
    thanks
    feedback appreciated
    frankd
    south fl
    ( normal temperature outside is about 87 degrees here)








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    New evaporator / doesnt cycle /need help 850 1994


    I'm having trouble understanding.. you said its ice cold and the piping is sweating. That sounds like its working to me. You dont want the A/C to cycle. That means the r134a is low and needs to build pressure back up before kicking back on.








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    New evaporator / doesnt cycle /need help 850 1994

    In my state, one can't buy their own freon so I've never seen cans of 134a either. I assume that they're 1 lb cans like R12? If so and you added 2 lbs, you now have too much freon in the system and that's as bad as not enough. The proper charge is 1.63 lbs (by the book) so you should have your system recovered with the proper charge then added to be sure. That's probably why your AC compressor isn't cycling now and it should be normally. If there's too much freon, not only will the system not cool as well as it should but if the pressure gets too high, it'll all blow out the compressor relief valve.







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