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Lance,
If it's under warranty, let Volvo buy you a new door panel.
The insert can be fixed. You'll need an adhesive that does not dissolve the foam padding. I used a spray product I got from an upholstery shop. The work is tricky and requires PATIENCE.
Volvo also has a repair kit (@$50.US) that will do two doors. Their fix is mediocre IMHO. It does not have the foam backing of the original and cheapens the interior. You'll also want a skilled tech to install it correctly.
If you're stuck buying your own complete panel, contact Phillip @ Swedish Engineering--best price, best service.
Good luck,
Bryan
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