I missed this part the first time I read your post:
4, 8 & 20 October: Took in because I heard a strange noise. Kind of sounded like pop corn popping. Dealer never heard it. They flushed the system again since there was still gunk in it.
There was "gunk" in your cooling system???? That explains why the thermostat didn't work properly, it was probably covered in "gunk"!
BTW, could you tell all of us here what the name of your dealer is? We don't want to go there!
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98 V70Rawd(101Kmi), 95 854T(85K mi), 88 245(165K mi)
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