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I Need Input For Vintage Volvo Insulation Kit Development.

I've been in contact with a company here in California that makes noise/heat insulation kits. I'm sure that nearly all our owners of vintage Volvos will agree that additional reduction in both noise and heat would be a huge asset towards the enjoyment of our cars.

Here's my question: Can anyone tell me whether the PV444 and PV544 have identical floor pans? For example, if I cut a carpet set for a PV444, can I install it in a PV544, or was there a design change between the two models?

The kits will probably cover the floors, front and rear firewalls, roof, and sides (both rear seat sides as well as insulation for both doors.)

The next question is about the other Volvos of the same period. For those of you who previously or currently own(ed) more than one model of vintage Volvo,
can you tell me if the sedans in the 120-series might accept the same set of pre-cut sheets as the PV544?

My aim here is to find out how much, if any, of the new kit(s) can be applied to different early models of Volvos.

It goes without saying that the 4-doors cars will need at least different side panel pieces, and the station wagons will need yet other pieces. I'm not even going to get into the vintage Volvo pickup trucks...!

Any information or guidance you can give me would be greatly appreciated.

Thanks!

Steve








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I Need Input For Vintage Volvo Insulation Kit Development.

The basic floor pan on th PV is essentially the same on a 444, and a 544. There is a small "ramp", or plate on a 544, where the longitudinal seat cross member meets the door sill. The PV444s seem to have a gas pedal which is attached to the floor, while the later ones are of a "hanging" type. I think a set of insulation could be made to accomodate all PVs, with some written instructions/suggestions to address any differences. The sections under the rear seats, and the vertical bulkhead back of the seat should also be included (IMHO). The area under the dashboard, as well as in front of the shifter, on the firewall would kill a lot of noise.
I've been haunting yard sales for the closed cell foam sleeping/camping mats. They cut easily with a fresh single edged razor blade, and I've been glueing them up with contact cement. Carpet, of the highest quality I can afford, or locate, goes in over the mats. I've read a lot of comments to the effect that the glue will give way under a lot of heat, or vibration, but it's been two years, and everything seems to still be in place. My Duett is a more complicated, long term restoration project with the floor boards being replaced, primered and painted. For this reason I decided to use a plastic membrane type of roofing material as sound deadening. It is asphalt based, which gives me some concern about melting, smell, outgassing, or just plain coming unglued. I have been using Henry's PLASTIC based roofing compound to adhere the strips to the underside of the vehicle. As I said before, we'll see. My vehicle can be used as a "test bed", and I'll post if anything unusual occurs. My rationale is that the OEM stuff from the factory is also asphalt based, and it lasted for a lot longer that I'll ever have the vehicle. I bought some official car type sound deadening material, and I'll be hornswoggled if I can see any difference between the two types. Suggestions?








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I Need Input For Vintage Volvo Insulation Kit Development.

hi Steve,
I was thinking that the way to research this might be to go the CVI Automotive site (is it still up?) as they have the best diagrams of the different models, with good breakout diagrams of various replacement parts, possilby including the floor pans? Thanks for taking this on, that is a great idea.

belinda








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I Need Input For Vintage Volvo Insulation Kit Development.

I'm pretty sure the 122s would be different from the 444-544.
For what it's worth I put a 544 door on a 444 once - about 1970.
--
George Downs Bartlesville, Heart of the USA!







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