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Fuel gage 900 1996

96 960 122k Fuel gauge needle has decided it will only travel about 1/8" off empty. Yes the tank is full. Yesterday it was working fine today it is not. Anyone have this problem before? Suggestions? Thanks.








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    Fuel gage 900 1996

    I have the same problem. its the sender unit inside the tank, not the gauge. Unfortunately the sender unit in the tank is relatively expensive and time consuming to fix so for now I live with it. Its a degenerative condition so eventually it will show zero fuel all the time. Someday I'll get around to fixing it. In the mean time I just fill up at 250 miles to be on the safe side.
    Justin








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      Fuel gage 900 1996

      I had a similar problem with A Tahoe a couple years ago. When I whacked the side of the tank it would work for a while. I whacked the bottom of the 960 tank and the gauge now reads about 3/8 full on a ful tank. I'm curious as to whether it will continue to work at this level or regress to the 1/8 full mark. I can't trust it anymore, so like you I'll have to pick a mileage to refill. Thanks for the help.








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      Fuel gauge 900 1996

      The easier test is to follow the FAQ article about testing and repairing the sender. Get a 68-ohm resistor (5/$1.00 at radio shack)and get into the rear compartment wiring. Disconnect the sender/pump wires at the plug and bridge your grey/white and brown wires. This should give your gauge a false 1/3 tank reading. If not, then there's something wrong with your gauge or the wiring between the gauge and the plug you are holding.

      Similarly, use a decent multimeter (capable of reading between 0 and 200 ohms) and take a reading from the wiring coming from the sender itself. Check the FAQ to see what reading your ohms correspond to (e.g. 100-130 ohm ~ full/empty tank, i forget which)
      If you get nothing, or the resistance never changes even when you fill it up, then your sender is at fault.

      I pulled and re-habbed my sender last year and it turned out to be bad soder at the top of the resistors. It was not all that bad. I wrote a more detailed article on how to do it which is in the FAQ someplace. The dealer will charge you more than $500.00 to "fix" the problem, so trace the problem before you let them near it.

      http://www.brickboard.com/FAQ/700-900/FuelSystem.htm#940FuelSenderRepair

      --
      1967 P220 Amazon, 1972 145S, 1976 245 DL, 1983 245 DL, 1986 745 GLE, 1990 745 GL, 1995 945....
      You mean to tell me that Volvo makes cars that are *NOT* Wagons?!?
      1971 P1800E... Not a wagon, but it's just a donor car for the Amazon..








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        Fuel gauge 900 1996

        Thanks for the replies. I figured I would have to drop the tank to fix it. From the limited troubleshooting I did it seemed the problem was with the sending unit. Thanks for the help.







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