Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 10/2015 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Lining up the intermediate shaft 200 1988

I'll post the photo again and add some words.

The objective here is to check or get the I-shaft gear properly set without need to go to the trouble of pulling the crank pulley to remove the bottom cover. You won't need a camera, or your wife's compact, but more importantly, you won't need your torque wrench and means to hold the motor.

If you noticed, your new belt had alignment stripes on it, denoting the placement of each index mark. The double-bar aligns at the crank. The single-bar marks align at the cam and I-shaft. Those marks are for installing the belt; they don't line up again for a long time* once you turn things. Take a look at your old belt, the marks may still be visible.

Yes, the I-shaft has a corresponding mark on the timing cover you can see here: -link removed-

But, it is hidden with the bottom cover in place. The timing is set by the number of teeth in the belt. That's why a timing belt has teeth. If you look at the installation stripes on the belt, you see they are a given number of teeth apart. That number is 44, counted between cam and I-shaft. You merely need to back the crank up a few teeth so the I-shaft mark is exposed, and then you can count the teeth between index marks, even though the white marks no longer line up.



After getting the I-shaft set, you'll need to re-visit the distributor timing, allowing for the possibility the last guy in there gave you the challenge. The end result should have the ignition timing set correctly at nearly the center of the adjustment range for the hold down bolt.



This isn't your distributor, but the mark is what I'm used to seeing.

*after 246 crank revs or about every 25 sec. at idle
--
Art Benstein near Baltimore

Some mistakes are too much fun to only make once.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New 1988 240DL, B230F, will not fire up after timing belt change-out [200]
posted by  Kwkwhit  on Sun Jun 26 09:18 CST 2011 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.