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Brake Light Issue 940T SW 900 1992

Working on a 2 out of 3 brake light issue on the 945. Bulb out indicator illuminates whenever brakes are applied. Tests performed yesterday show:

With light switch off. Apply brakes all 3 brake lights on normal brightness and bulb-out indicator on.

With light switch on: All parking lights on bulb-out indicator off

With light swich on apply brakes: Bulb-out indicaor on, drivers side brake/parking light goes off, right side goes bright. Center brake light on normal brightness.

Other observations, one of two tag light bulbs is out.

Any advice appreciated.

Brian Mee

92 945T
91 240
90 240 DL










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    Brake Light Issue 940T SW 900 1992

    Dear BrickDad,

    Hope you're well. These symptoms usually mean a poor ground connection for one or both of the rear light clusters. First thing to do is to clean the ground (black) wire's female terminal and that wire's male connector on the long metal strip, that runs top-to-bottom on each light cluster.

    Do not rely on inspection: a layer of corrosion a few molecules thick - and so invisible to the unaided eye - can block the flow of electricity.

    You can use an aerosol corrosion-remover (e.g., Deoxit), fine steel wool, very fine sand paper (say, 400 grit), etc. A few passes with steel wool or fine sand paper should suffice to remove any corrosion.

    I'd put a thin coating of di-electric grease to the ground wire's terminal and to the ground tab on the cluster. When the ground wire's terminal is slid onto the ground tab, the metal will "cut" through the grease and make a good connection. The grease will keep air (and so moisture) from getting to the metal, and so causing the problem soon to recur.

    If this does not cure the problem, then the next place to look is where the ground wire is attached to the body work. As getting to that place requires removal of the cargo space side panels closest to the light clusters, it may be easier to make a replacement ground wire, and attach it to the metal work closer to the cluster.

    Hope this helps.

    Yours faithfully,

    Spook








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      Brake Light Issue 940T SW 900 1992

      Well I used deoxit on both the connection to the light cluster and as best I could on the body ground bolt connection (loosened it shot in deoxit and retightened) without removing the body panels.

      Result no change.








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        Brake Light Issue 940T SW 900 1992

        Dear BrickDad,

        Hope you're well. If the grounds are clean, a follow-up question. Does the cruise control work? If the cruise control does not work, then the bulb failure relay (dark red orange, drum-shaped) has failed. If cruise control works, that exonerates the bulb failure relay.

        In that event, there may be a short circuit, and the headlight switch might be the culprit. Is there any "play" in the headlight switch? That is, when you move it from "off" to "parking lights" to "headlights", can you feel a slight "click" each time the knob moves, or does the knob move smoothly?

        Hope this helps.

        Yours faithfully,

        Spook








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          Brake Light Issue 940T SW 900 1992

          Cruise control has never worked since I bought the car about 3 years ago.

          Light switch has definite clicks.

          Does a 940 and 240 use the same bulb out relay? If so I can switch one in and check that.

          Thanks for the quick response.

          Brian Mee








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            Brake Light Issue 940T SW 900 1992

            Dear BrickDad,

            Hope you're well. A failed bulb failure relay causes cruise control to cease working. I believe later 240s use the same bulb failure relays as to the 940s. The part number - which should be molded into the top of the relay - is 1362370/

            Hope this helps.

            Yours faithfully,

            Spook








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              Brake Light Issue 940T SW 900 1992

              OK Spook,finally got around to replacing the bulb out relay with no change.

              Guess I get to spend most of the weekend with a voltmeter or something.








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                Brake Light Issue 940T SW 900 1992

                Dear BrickDad,

                Hope you're well. Did the bulb failure relay replacement restore cruise control function? If so, then the brake light fault is elsewhere. If not, the bulb failure relay may be defective.

                Hope this helps.

                Yours faithfully,

                Spook







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