Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 10/2002 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

Steering Rack U-Joint Splines 200

Just went through this on my '82. I never loosened the other end of the joint. In my opinion that just creates one more thing that can 'move' --- which I feel gets in the way of trying to align the splines.

Two things I did that helped a lot -- 1) I LOOSELY fastened the passenger side of the rack to the crossmember. On my rack that side attached with a U-bolt. Once that side was nailed down, so to speak, it helped minimize the angle that the pinion splines (male end) had compared to the joint (female end). Also, that enabled me to use one hand to position the rack and the other hand to try and line up the joint -- otherwise I found I was using both hands to try and manage the rack; that left the joint just kind of flopping around. And let's face it, when it's flopping around, you're not getting it in. (context warning) 2) I asked my wife to sit in the car and very gently wiggle the wheel back and forth. With that, it went right in pretty quickly. Once I got a feel for it - I was able to reconnect them on my own after that.

Bottom line is, it just takes some patience.

I turned the rack from lock to lock and took careful measurements to ID the center position of the rack. Of course, have the steering wheel at 12 o'clock when you stab it. Makes it easier to do your string toe-setting after you get it back together.
--
82 242 5.0L; '10 Cayman S; '15 Honda Fit






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Steering Rack U-Joint Splines [200]
posted by  Dan Marino  on Sat Jan 17 21:18 CST 2015 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.