There are aluminum radiators offered on ebay for 1960's era Volvos, but they appear to be the later mounting design which won't bolt into a 544.
The early and later radiators to which I refer are the same basic size, but the mounting brackets are in different locations. You might be able to relocate the brackets.
Back in the early 2000's, I sent a B16 radiator to Griffin Radiator and had them make a custom aluminum radiator.
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Eric Hi Performance Automotive Service (formerly OVO or Old Volvos Only) Torrance, CA 90502 hiperformanceautoservice.com or oldvolvosonly.com
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