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Vacuum Advance Causing Stumbling 444-544 1962

I have a ‘62 544 with a B18D, old style crankcase ventilation (direct to pipe on side of block),
VJU4BL33 distributor with vacuum advance. Runs fine at idle, but as soon as comes off idle It gets real jerky and starts stumbling. I tried driving short distance and not even drivable.
I thought it was fuel-related, like not getting gas once off idle, but then I tried removing the vacuum advance line, and suddenly seems to run fine - no stumbling - as I “blip” the linkage and rev it with no advance. I don’t know how close reving it in the garage is to running under load.
I haven’t tried driving it without the advance yet. I wanted to know if anyone had any suggestions.
Speaking of advance, with cap off I can turn the rotor slightly CCW, but not very far (I am afraid to force it) and it snaps back smoothly. The vacuum advance arm moves the plate freely but I don’t know how to tell if it’s working right while running.
While I’m at it, why is there a tiny braided wire running from the vac advance diaphragm unit to the plate? I just don’t see what that process has to do with electricity but then what do I know? Is it just a ground? Anyway, appreciate any thoughts or ideas anyone might have!








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    Vacuum Advance Causing Stumbling 444-544 1962

    I found this piece (below) years ago and it helped understand exactly how all these bits are supposed to work together. It's a few paragraphs long - but I found it worth the read. On the handful of cars I've owned with carbs since then, I've used what I learned here to modify/re-curve the distributors with fantastic performance and fuel mileage results, admittedly with probably some additional NOx being emitted. I can live with it.



    As many of you are aware, timing and vacuum advance is one of my favorite subjects, as I was involved in the development of some of those systems in my GM days and I understand it. Many people don't, as there has been very little written about it anywhere that makes sense, and as a result, a lot of folks are under the misunderstanding that vacuum advance somehow compromises performance. Nothing could be further from the truth. I finally sat down the other day and wrote up a primer on the subject, with the objective of helping more folks to understand vacuum advance and how it works together with initial timing and centrifugal advance to optimize all-around operation and performance. I have this as a Word document if anyone wants it sent to them - I've cut-and-pasted it here; it's long, but hopefully it's also informative.

    TIMING AND VACUUM ADVANCE 101

    The most important concept to understand is that lean mixtures, such as at idle and steady highway cruise, take longer to burn than rich mixtures; idle in particular, as idle mixture is affected by exhaust gas dilution. This requires that lean mixtures have "the fire lit" earlier in the compression cycle (spark timing advanced), allowing more burn time so that peak cylinder pressure is reached just after TDC for peak efficiency and reduced exhaust gas temperature (wasted combustion energy). Rich mixtures, on the other hand, burn faster than lean mixtures, so they need to have "the fire lit" later in the compression cycle (spark timing retarded slightly) so maximum cylinder pressure is still achieved at the same point after TDC as with the lean mixture, for maximum efficiency.

    The centrifugal advance system in a distributor advances spark timing purely as a function of engine rpm (irrespective of engine load or operating conditions), with the amount of advance and the rate at which it comes in determined by the weights and springs on top of the autocam mechanism. The amount of advance added by the distributor, combined with initial static timing, is "total timing" (i.e., the 34-36 degrees at high rpm that most SBC's like). Vacuum advance has absolutely nothing to do with total timing or performance, as when the throttle is opened, manifold vacuum drops essentially to zero, and the vacuum advance drops out entirely; it has no part in the "total timing" equation.

    At idle, the engine needs additional spark advance in order to fire that lean, diluted mixture earlier in order to develop maximum cylinder pressure at the proper point, so the vacuum advance can (connected to manifold vacuum, not "ported" vacuum - more on that aberration later) is activated by the high manifold vacuum, and adds about 15 degrees of spark advance, on top of the initial static timing setting (i.e., if your static timing is at 10 degrees, at idle it's actually around 25 degrees with the vacuum advance connected). The same thing occurs at steady-state highway cruise; the mixture is lean, takes longer to burn, the load on the engine is low, the manifold vacuum is high, so the vacuum advance is again deployed, and if you had a timing light set up so you could see the balancer as you were going down the highway, you'd see about 50 degrees advance (10 degrees initial, 20-25 degrees from the centrifugal advance, and 15 degrees from the vacuum advance) at steady-state cruise (it only takes about 40 horsepower to cruise at 50mph).

    When you accelerate, the mixture is instantly enriched (by the accelerator pump, power valve, etc.), burns faster, doesn't need the additional spark advance, and when the throttle plates open, manifold vacuum drops, and the vacuum advance can returns to zero, retarding the spark timing back to what is provided by the initial static timing plus the centrifugal advance provided by the distributor at that engine rpm; the vacuum advance doesn't come back into play until you back off the gas and manifold vacuum increases again as you return to steady-state cruise, when the mixture again becomes lean.

    The key difference is that centrifugal advance (in the distributor autocam via weights and springs) is purely rpm-sensitive; nothing changes it except changes in rpm. Vacuum advance, on the other hand, responds to engine load and rapidly-changing operating conditions, providing the correct degree of spark advance at any point in time based on engine load, to deal with both lean and rich mixture conditions. By today's terms, this was a relatively crude mechanical system, but it did a good job of optimizing engine efficiency, throttle response, fuel economy, and idle cooling, with absolutely ZERO effect on wide-open throttle performance, as vacuum advance is inoperative under wide-open throttle conditions. In modern cars with computerized engine controllers, all those sensors and the controller change both mixture and spark timing 50 to 100 times per second, and we don't even HAVE a distributor any more - it's all electronic.

    Now, to the widely-misunderstood manifold-vs.-ported vacuum aberration. After 30-40 years of controlling vacuum advance with full manifold vacuum, along came emissions requirements, years before catalytic converter technology had been developed, and all manner of crude band-aid systems were developed to try and reduce hydrocarbons and oxides of nitrogen in the exhaust stream. One of these band-aids was "ported spark", which moved the vacuum pickup orifice in the carburetor venturi from below the throttle plate (where it was exposed to full manifold vacuum at idle) to above the throttle plate, where it saw no manifold vacuum at all at idle. This meant the vacuum advance was inoperative at idle (retarding spark timing from its optimum value), and these applications also had VERY low initial static timing (usually 4 degrees or less, and some actually were set at 2 degrees AFTER TDC). This was done in order to increase exhaust gas temperature (due to "lighting the fire late") to improve the effectiveness of the "afterburning" of hydrocarbons by the air injected into the exhaust manifolds by the A.I.R. system; as a result, these engines ran like crap, and an enormous amount of wasted heat energy was transferred through the exhaust port walls into the coolant, causing them to run hot at idle - cylinder pressure fell off, engine temperatures went up, combustion efficiency went down the drain, and fuel economy went down with it.

    If you look at the centrifugal advance calibrations for these "ported spark, late-timed" engines, you'll see that instead of having 20 degrees of advance, they had up to 34 degrees of advance in the distributor, in order to get back to the 34-36 degrees "total timing" at high rpm wide-open throttle to get some of the performance back. The vacuum advance still worked at steady-state highway cruise (lean mixture = low emissions), but it was inoperative at idle, which caused all manner of problems - "ported vacuum" was strictly an early, pre-converter crude emissions strategy, and nothing more.

    What about the Harry high-school non-vacuum advance polished billet "whizbang" distributors you see in the Summit and Jeg's catalogs? They're JUNK on a street-driven car, but some people keep buying them because they're "race car" parts, so they must be "good for my car" - they're NOT. "Race cars" run at wide-open throttle, rich mixture, full load, and high rpm all the time, so they don't need a system (vacuum advance) to deal with the full range of driving conditions encountered in street operation. Anyone driving a street-driven car without manifold-connected vacuum advance is sacrificing idle cooling, throttle response, engine efficiency, and fuel economy, probably because they don't understand what vacuum advance is, how it works, and what it's for - there are lots of long-time experienced "mechanics" who don't understand the principles and operation of vacuum advance either, so they're not alone.

    Vacuum advance calibrations are different between stock engines and modified engines, especially if you have a lot of cam and have relatively low manifold vacuum at idle. Most stock vacuum advance cans aren’t fully-deployed until they see about 15” Hg. Manifold vacuum, so those cans don’t work very well on a modified engine; with less than 15” Hg. at a rough idle, the stock can will “dither” in and out in response to the rapidly-changing manifold vacuum, constantly varying the amount of vacuum advance, which creates an unstable idle. Modified engines with more cam that generate less than 15” Hg. of vacuum at idle need a vacuum advance can that’s fully-deployed at least 1”, preferably 2” of vacuum less than idle vacuum level so idle advance is solid and stable; the Echlin #VC-1810 advance can (about $10 at NAPA) provides the same amount of advance as the stock can (15 degrees), but is fully-deployed at only 8” of vacuum, so there is no variation in idle timing even with a stout cam.

    For peak engine performance, driveability, idle cooling and efficiency in a street-driven car, you need vacuum advance, connected to full manifold vacuum. Absolutely. Positively. Don't ask Summit or Jeg's about it – they don’t understand it, they're on commission, and they want to sell "race car" parts.








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      Vacuum Advance Causing Stumbling 444-544 1962

      Michael;

      Thanks for the explanations...I did have a couple of questions and points which I couldn't get over, and ask that you elaborate on...

      "when the throttle is opened, manifold vacuum drops essentially to zero, and the vacuum advance drops out entirely" ...I would say that is only if the Throttle is quickly opened to WOT (racing)...more realistically in real-world traffic, it is slowly opened, so the vacuum dropping is more a slow, linear action which the slow mechanical system can keep up with...

      "At idle, the engine needs additional spark advance in order to fire that lean, diluted mixture earlier...." ...agreed on the timing, but we also go to great lengths to assure the Idle mixture is not lean...Colortunes, Exhaust Gas Analyzers, Lambda sensors on the later cars, carb lifting pins and noting the idle response, and adjusting the Idle mixture to be "just right"...

      The article looks like it was more generic, written for American iron (a lot of which is certainly applicable)...but many of our cars came with Cent Adv only and didn't even come with Vac Advance...and some of the later ones even with the dreaded Vac Retard. Can you elaborate on how these systems play together, and action of ignition and engines of these configurations...

      Thanks again for sharing you expertise!








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        Vacuum Advance Causing Stumbling 444-544 1962

        Put a vacuum gauge inside the car -- you'll see quickly that any significant throttle opening (one that results in noticeable acceleration) is accompanied by a related and proportional drop in vacuum. It has to -- it's atmospheric pressure that actually fills the cylinder with air. The beauty of using vacuum to assist with timing control is that it offers up a great signal that is proportional throttle opening and load.

        These 4/5/6/8/10/12 cylinder engines don't know if they were made in the USA or Sweden or Germany or Japan. The principles are similar for just about all of them that are operating in a similar rev range - let's say 600 to 6000 rpm just for grins. Running lean saves fuel and reduces CO2 and unburned HC - hurts NOx because of higher combustion temps. Running lean can cause problems UNDER LOAD, but at very reduced load - idle, near-no-throttle cruise - lean doesn't hurt a thing. And, of course, it saves fuel. General rule of thumb -- something in the order of 14-18 degrees BTDC static ignition advance at idle; add another 15-25 degrees before via the vacuum advance (which will only be there under light load); centrifugal advance adds in another 16-20 degrees advance (preferably all in by 3000 rpm - most stock springs don't allow full advance until well past 4000-4500) for total advance when accelerating hard of 32-36 degrees. This almost always result in great performance and responsiveness and the best fuel economy you can get with that package.

        Most recently I put all this to work on this....1.8L pushrod 4 cylinder; twin sidedrafts. Initial timing at 18 BTDC; centrifugal adds in another 16 degrees for a total of 34 degrees -- centrifugal is all in at 2900 rpm. My vacuum advance canister is adjusted to add another 15 degrees when vacuum is present. The details of these changes and how I made them are documented here. https://puristmotorsports.com/abeja-roja-the-red-bee-1973-toyota-corolla/ignition-timing-and-valve-adjustment/ This motor very similar to the B18/B20 Volvo engines - main difference being a hemispherical combustion chamber. Usually the hemis can get by with a bit less ignition advance than a wedge.













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          Vacuum Advance Causing Stumbling 444-544 1962

          Meant to add - I'm well aware that we see all manner of combos out there - I've owned/played with no vacuum advance at all (along with breather tubes instead of PCV systems!), ported vacuum timing altering devices, vacuum retard, etc.

          Vacuum advance can help improve throttle response, fuel mileage and performance. If you don't have it -- simply stick with the other parameters. Try to alter things so you can run 12-18 degrees BTDC advance static; and add in enough centrifugal to get up into the 32-36 degree range preferably all in by 3000 rpm. Additional timing advance from a vacuum advance device is icing on that cake.








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            Vacuum Advance Causing Stumbling 444-544 1962

            Thanks so much for all of the information. I am glad I have the vacuum advance vs one of the vac retard setups! I’m also thankful the PV is so basic and not complicated with emissions plumbing, or even much crankcase plumbing in my case! The simplicity helps me to be able to troubleshoot.
            This episode has reminded me that it’s time to adjust the valve lash and then tune up the carbs again. The idle is a tad high now. Thanks again for the advice on timing!








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              Vacuum Advance Causing Stumbling 444-544 1962

              Keep in mind - many iterative steps when messing with timing, dual carbs, etc. I set out to balance my carbs and realized I needed to nail the timing down first. Advance the timing a bit -- idle speed goes up. Turn the idle speed back down -- check the initial timing again. Balance carbs, set idle mixture - idle speed changes. Reset idle. Check timing again.

              Rinse, repeat.








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      Vacuum Advance Causing Stumbling 444-544 1962

      A good read but bear in mind that the twin carb Volvo engines are usually spec'd with a fully mechanical distributor. i.e. no vacuum fitment. USA (read California) emissions regs did make for some odd dizzy specs but, IMO, best to try and get the spec back to a one that doesn't pander to that.
      Another useful read, there is a lot of good info out there.
      https://forums.swedespeed.com/showthread.php?44152-Distributor-timing-advance








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        Vacuum Advance Causing Stumbling 444-544 1962

        Thanks to all for the great feedback on this! Did a longer test drive last night and all seems good again now. Ron I’d be lost without your site, and Eric I will keep it in mind that you do have those pieces in stock for next time I order stuff. I don’t think I want to take it down again just yet but I think I’ll get one to have for next time I’m in there. Plus I found a rusty BL33 online so I’m getting a backup to have on the shelf. Maybe I’ll rebuild that over the winter!
        Derek/Michael, there is nothing like having the parts in front of me on the workbench to help grasp some of these concepts. I always thought I understood “advance” but now I really do!

        Funny footnote: at one point yesterday it seemed about right and I tightened the distributor cap up and decided to recheck timing once tightened, but it was all over the place! I was floored, and loosened the cap and started moving it back and forth trying to get it back where I had it... long story short I was hitting the dial on the timing light with my cheek as I looked along it, and was dialing in all kinds on “advance” into the light so my readings were totally “off“. Duh. More fun and more practice. Thanks again for all of the help everyone!








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    Vacuum Advance Causing Stumbling 444-544 1962

    Update: I disassembled the distro to see if I could see anything. Never got brave enough to go beyond replacing points in past but went ahead and got it all the way down to where I could watch the counterweights working. Didn’t separate the shafts but I get how that works now! It was pretty grimy in there, but everything seemed to be working okay. I noticed what my shop manual calls the “Resilex” piece (it almost looks like gasket material) had a loose piece and it looks like it is kind of failing and starting to break up. I don’t see that listed anywhere as a replacement part- any ideas what I could use to replace that?
    I went ahead and reassembled everything, static timed it at about 18 BTDC, hooked up the light and when it warmed up I set to 21deg at idle and I was seeing maybe 34deg at 3500rpm(?) (vac advance disconnected) does that sound right? It was hard to read the pulley as I revved it and the reading seemed kind of jumpy at speed, but as soon as let off it settle back to 21 nice and smooth, and no more stumbling.
    I did a brief road test and it seems fine. Did just messing with the distro fix things?









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      Vacuum Advance Causing Stumbling 444-544 1962

      Phil;

      I would agree with Eric that by taking it apart, cleaning and lubing on reassembly, you likely freed up something which was hung up. The trick is during disassembly to carefully inspect so that you fully understand how its supposed to function normally, and what might have been not quite right...unfortunately you missed that this time, so now are not certain of what changed and was inadvertently "corrected" on reassembly...but the bottom line is its "fixed" and works, so can't argue with that...!

      As far as the Resilex piece, I believe you are referring to the fiber spacing washer...I think its function is to maintain the correct height and position of the stack of components, and act as a thrust bearing surface, so unless you can figure out its function and make the call that its not needed, I'd probably replace it (it was surely in there for a valid reason!) ...and if Eric, the highly experience mechanic whose judgement is based on a lot of experience, used to leave it out when broken, I'm sure he inspected its function and thought about it long and hard before making that judgement call to simply grease the bearing area instead...I'm sure that he replaces them now that they are available again...

      Cheers








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        Vacuum Advance Causing Stumbling 444-544 1962

        I've read before that this fibre spacer is rarely found when you take the dizzy apart. They have just worn away to dust. So, they never get replaced because you don't realise they should be there. Exploded pics of the unit doesn't make their presence obvious. Good to see that they are available again, but at huge cost. I doubt if many will be stripping down their dizzys to fit them. Once you know what material you can use for this spacer I'd think they could be knocked out for pennies. Just a hole punch and a pair of good scissors should leave you with something that will do the job for many thousands of miles to come.








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      Vacuum Advance Causing Stumbling 444-544 1962

      Hello,

      The Resilex piece is in the Volvo catalog, but they call it a "damping plate" and it does look like gasket material. For years, we just pulled out the remnants and applied a little thin grease as the part has long been discontinued from Volvo.

      However, I recently found someone making them new and we have them in stock for $6.00 plus shipping if you want to go back into your distributor.

      You probably did free up something whilst doing your cleaning and lubing.



      --
      Eric
      Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
      Torrance, CA 90502
      hiperformanceautoservice.com or oldvolvosonly.com








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    Vacuum Advance Causing Stumbling 444-544 1962

    Phil;

    You can (and should) check both vacuum and Centrifugal Advance separately, see info here: https://www.sw-em.com/Volvo%20Ignition%20from%20Scratch.htm#Dynamic_Adjustment_of_the_Spark_Timing
    ...and you could try disabling Vac Adv/Ret (especially if performance killing Vac Ret!...by just disconnecting Vac Line at Dist, and plugging it at Carb), and performing a road-test.

    To answer your other question of "how close reving it in the garage is to running under load. "...it's only good immediately as the revs rise from idle...quickly reving against the inertial of the engine itself will tell if you can expect a stumble off idle while driving, but it does not simulate the engine load at revs very well...there, a roadtest is hard to beat...or a rolling road/dynamometer (but who has one of those?).

    Good Hunting!








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    Vacuum Advance Causing Stumbling 444-544 1962

    Hello Phil,

    What is the timing at idle?

    What is the timing at ~3500 rpm which is called total timing?

    All distributors with points that have either vacuum advance or vacuum retard have a ground wire to supply a good ground for the points.



    --
    Eric
    Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
    Torrance, CA 90502
    hiperformanceautoservice.com or oldvolvosonly.com







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