Volvo RWD 140-160 Forum

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Short Circuit somewhere in Wiring Harness 140-160

Hello Brickboard. I am really close to completion on my 74 145 wagon restoration, but ran into a situation this afternoon. Hoping someone can help. The fuel system has been completely rebuilt, but I have not put gas in the lines yet, because of all the other stuff I have been doing underneath that could make sparks and, y'know, fire. So, today I was ready to go. I went to jump the fuel pump relay and start to check functionality of the system, but, nothing. Turns out, I have a short to ground, somewhere in the harness between the positive side of the pump and the auxiliary air valve connector, (in the yellow wire). All other electrics in the car seem to be functioning, lights, radio, heater, signals, brake lights.

I guess I have two questions. One. What is the easiest way for me to find the short in this wire? And, two, could I just replace this one wire from the pump to the auxiliary air valve?

Any guidance, as always, very gratefully received.

Thanks Brickboard. Warren








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    Short Circuit somewhere in Wiring Harness 140-160

    I can't speak to the 145 specifically, but my intermittent short in my 90 740 on one side's tail lamps led me to this conclusion:

    It's better not to find the short, but the wire. Then replace that entire wire. If you can narrow it down to one specific section of that wire, you can run a shorter piece of wire, but it can be a lot of work to find an exact source of a short.

    I am not sure the 145 has plastic disconnects like in the 80s and later cars, but if you can disconnect sections of the circuit to find the offending wire, that's what I would do. Even clipping the wire and leaving lots of room to reconnect it would narrow it down, but it isn't strictly necessary to do so.


    Unless you have something cutting into your harness causing shorts in multiple circuits, there is no real benefit to finding the exact location of the short.








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      Short Circuit somewhere in Wiring Harness 140-160

      I don't agree. First isolate the wire, then find the short.
      Reason why: now the short may be affecting just one wire, depending on the situation, more wires may become affected as well and then the search starts all over again.

      I had two shorts in my 245, and both were - annoyingly - intermittent.
      This meant trying to find them were an ordeal.

      One short was caused by careless welding by a previous owner, part of the wiringloom had been fried in a partially obscured place. Despite symptoms in only one of the wires, several turned out to be affected.

      The other intermittent short was harder to find, yet in plain sight after removal of some carpets and had been in the making since the car left the factory.








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    Short Circuit somewhere in Wiring Harness 140-160

    You wrote: "I have a short to ground, somewhere in the harness between the positive side of the pump and the auxiliary air valve connector, (in the yellow wire)."
    ___________________________________________________________________

    You have a B20 Engine with a K-Jet FI system. The AuxAir Valve's only function is 'idle control'. It is only Open when cold. The wires to it Heat the mechanical thermostatic spring that closes the valve as the engine warms up and brings the idle back to normal.

    You can disconnect it and the Fuel Pumps will run and the engine will start and run. If the ambient Temp is above 65 degrees the valve will be in the 'closed' position and the engine will idle as normal, the heat from the engine will close the valve (it's mechanical) with or without the "heater" being connected.

    Look elsewhere for the reason the pump fails to run.








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      Short Circuit somewhere in Wiring Harness 140-160

      Thanks to everyone for their input. After much huffing and puffing, I have found the problem. A long battle in heat and humidity, but now my fuel pump is running again. Warren








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    Short Circuit somewhere in Wiring Harness 140-160

    Could you elaborate on how you determined the short circuit is in the wiring harness? Did a fuse blow? Did you disconnect the fuel pump and aux air valve when measuring for the short?

    To answer you questions:
    One: try to isolate as much of the wiring as possible by unplugging connectors, if you haven't already (and as suggested by Ron).
    A good short circuit to ground will be hard to trace with a multimeter, the resistance is just too low and the resolution of the meter too poor to give you relevant readings when you get closer to the short.
    Two: yes, but only if that wire is exclusively going between the aux air valve and the fuel pump, meaning no other circuits are connected to that wire in between.








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    Short Circuit somewhere in Wiring Harness 140-160

    Warren;

    ...not really enough info for any specific suggestions or recommendations...but I'd separate connectors and divide and conquer...note also that FuPu itself if locked from being stored dry, and not turning, will act as a "short circuit".

    Good Hunting!







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