Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 1/2005 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Dead fuel pump & questions 200

Yes, the in-tankpump can fail without many symptoms. Most likely you'll just hear the main pump start to become louder (buzzing) when the fuel level in the tank gets below 1/2 to 1/3.

A clamp amp meter is a very useful tool. 9 A is certainly way too much (Haynes say 6.5 A), to me that sounds like it's stuck. I don't know if this is a typical failure mode.
The in-tank pump should draw about 1.5 A, you can get a clamp meter around its wiring if you lift the floor.
What happened on my previous 245 was that the pump inside the tank was OK, but drawing no current. It turned out there was a break in the wiring right where it enters the tank.

I actually went for a Bosch when I replaced my main pump several years ago. Aftermarket replacements are cheaper but could be quite noisy. The Bosch is just audible enough to here it pressurize the system for a second or so at ignition switch on.

Also check out Art's thoughts on the in-tank pump here if you're not already aware of it. He reckons Airtex is a decent replacement for the original.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Dead fuel pump & questions [200]
posted by  Brickhead Dick  on Tue Mar 1 12:07 CST 2022 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.