Volvo RWD 444-544 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 1/2006 444-544 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Front Disc Conversion 444-544

Hi- I' getting ready to do my first PV544 Front Brake Disc Conversion on a "63.
I have bought PV544 front brake conversion plates, calipers and pads.
Any suggestions on what brand rotors and proportioning valve?

I also have relocation blocks for the front shocks.

Should I change the rears to discs?
Anything special I should keep in mind or watch for.

Thx,
Have a VolvoDay
CaliforniaOldvo Steve in San Clemente CA 92672

I love my current 3-way braking system.
a. single circuit brakes
b. e-brake or parking brake
c. left foot outdoor.
Time for a change








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Front Disc Conversion 444-544

    The residual pressure valve needs to be removed as previously noted. You should install an in-line valve for the real brakes.
    This will keep you from having to pump up the rear brakes every time you stop.

    I believe I bought the calipers, mount plates and discs you sold a while back.
    I did not use the discs or calipers.
    If interested let me know, we can work something out.

    Tracy,
    five 6 2 544 ten ten








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Front Disc Conversion 444-544

    As the discs and hubs, with wheel bearings, are standard Volvo you don't have much choice. Luckily they are now available new at a much lower price than the originals that had to be refurbished by shrinking on new discs. The new ones are all in one piece for about half the price. I put some on my Amazon and they are good. If you have managed to do a conversion that uses the later seperate discs please let us have the details.








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Front Disc Conversion 444-544

      I used the old two piece discs without refurbishment since they were still acceptable thickness (about .5" as I recall). They came from either an 1800 or amazon....cant recall which. They mounted directly on the 544 axle stub. I have a 28 page slide deck on this that I had downloaded from the internet and it goes details process for separating the disk from the donor hubs and installing them on the hubs from the 544 drums. I am not sure why that was necessary since as I found out...the hubs appeared to be identical.

      I used the three piston calipers and had to re-drill a few holes on the mounting plate.

      Dean








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Front Disc Conversion 444-544

    I did the transplant (from an 1800) many years ago. I didnt touch the rear drum brakes other than to install a proportioning valve ( think I got it from summit) and removed the check valve in the front of the master cyl. It feels like I get adequate braking without power assist. Wish I had figured out a way to split system front and back and retrofit a tandem MC but gave up on that along the way.
    Dean








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Front Disc Conversion 444-544

      Thank you all for the insights and advice.
      I will order rotors this week.

      I'm at the end of dismantling my very rusty '64 PV544 and am down to the end.
      Pulling the engine and tranny, rear axle and engine saddle are on this week's schedule.

      The brakes and assorted projects are for the '63 are next.
      Have a VolvoDay.
      Steve
      CaliforniaOldvo
      San Clemente, CA.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.