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O2 sensors - interchangeable ? 200

1993 Volvo 240 B230F non egr - need an o2 sensor. I see 2 listed Bosch 13034 3 wire and 13308 heated 3 wire. Are they interchangeable - that is, are the harnesses the same?

Which one is preferred. Thanks for the advice








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O2 sensors - interchangeable ? 200

The Volvo 240/260 Pocket Data Book (1975-1993 green manual) lists the O2 sensor for all 1989-on LH systems (LH2.2/LH2.4/LH3.2) as Volvo p/n 3501753(3501753-2), Bosch p/n 0258003034 (aka the 13034 sensor). That was way back in 1993. The Bosch Auto catalog says 13308 is now their current fitment. Either one will work fine. They've got the full plug and play cable of the right length with the two OE 2 pin + 1 pin connectors and OE sensor design. Bosch is forever revising their part numbers for minor design or manufacturing changes. Parts houses and especially places like eBay may be selling older stock or using older Bosch p/n's that are functionally equivalent.

Note that Bosch makes two types of upstream (ahead of Cat) heated 3-wire O2 sensors at the moment. They're functionally equivalent electrically. Their more expensive Premium sensor has a bulb end with slits and is the OE design used by Volvo. The Premiumn sensors almost all come with vehicle connectors. Their cheaper Universal sensor uses a different sensor head with holes at the end of the nose. The Universal sensors mostly just come with pigtails that you splice to your old cable. Although they will both work in your car, my preference is to stick with the Volvo sensor style when available. It may be that design plugs less or burns off deposits slightly better or that the materials used in the sensor last longer or maybe it's just an older design or maybe it's a patent issue.

You can save a lot of money with universal fit sensors with pig tails that you splice to the original cable. Many brands are available of assorted quality, price and I assume longevity, but I always stick with Bosch. At the moment, the Bosch catalogue only lists 13757 with pigtails, but it has the Universal sensor head with the holes. The Premium slitted OE style used to be available with pigtails (I bought it once), but I'm not seeing it listed in parts houses at the moment. If you see one eBay for cheap I'd probably prefer it over the new Universal design. Another thing I've done is bought an O2 sensor for a different LH engine (B230 turbo vs NA) that was on sale for dirt cheap and cut the connector off. The only difference was the cable length.

Note that many do not recommend electrical paste or dielectric grease in the O2 sensor connectors, especially any connectors down by the cat. Some of that may be old wives tales about oxygen being able to breathe around the wires inside the harness, but that's BS. Way back 30+ years ago in a Volvo TSB I saw, they listed the connectors under the hood that should be moisture proofed with dielectric grease as part of scheduled maintenance and the O2 sensor was specifically excluded, but I've not seen an explanation for that. Since then I've avoided coating the connectors and never run into a problem.


Also for universal sensors with pigtails, because of the high heat and exposure to harsh conditions on the downpipe and down by the cat, it's best to avoid using aluminum crimp connectors, but rather use high heat nickel plated crimp connectors (sold in appliance repair stores for use on things like ovens). To weatherproof those connections you should use heat shrink, but note that there are different kinds and qualities of heat shrink out there. You want a decent quality waterproof heat shrink that's specifically designed to weather seal around the insulation. If you do use cheap heat shrink from an auto supplier, consider using two overlapped layers and making sure it's well away from the cat and hot exhaust pipes. Note that the Bosch 13537 Universal sensor is supposed come with special high heat electrical sleeve connectors and a connector block, although I've seen some suppliers list these without showing the connectors as included.
--
Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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O2 sensors - interchangeable ? 200

your comment on not needing outside air is wrong. read page 5-

https://www.boschautoparts.com/documents/647135/1488055/Oxygen%20Sensors%20Trade%20Brochure.pdf








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O2 sensors - interchangeable ? 200

Excellent Bosch product brochure link, Chuck -I missed that. It appears that old wives tale is correct, but apparently Bosch is the only O2 sensor manufacturer that does this. I still find it difficult to believe sufficient oxygen can be drawn/absorbed down the copper stranded connector wires to be used as an atmospheric reference, but apparently that's the case. Perhaps some is absorbed through the insulation. With the full OEM cable that means the Volvo TSB was correct and the connector on the firewall should not be packed with electrical paste or grease. For the universal O2 sensor with the pigtails, that means the pig tails must not be soldered. The pig tail is supposed to be well weather proofed, so again the connector on the firewall should be left uncoated. The special Bosch connector that's supposed to come in the universal kit should be used for full weatherproofing. Common crimp connectors will only work adequately if the copper braid isn't fully crushed. I'm thinking a crimp sleeve connector may work best, but you'd want to perhaps use the next larger size and fold the ends back to get lots of exposes braid, plus when folded the wires don't pull out as easily.

There's more info on the Bosch site about the different kinds of sensors. The Volvo-style thimble Premium sensor is the older style (pre-1998) used by many auto manufacturers. The slitted thimble is an air chamber with a zirconium or titanium ceramic sensor inside. The square nose Universal style with the holes in the end is the newer sensor with a more responsive zirconium or titanium sensor right behind the holes. It's described here in their master catalog
https://test-cdn-qa-private-endpoint.azureedge.net/autopartqausstgcdntest/Assets/Catalog_Oxygen_Sensors.pdf
(note that this is a slightly older catalog as the Volvo fitment listed at the end is for the older 13034 sensor, not the current 13308 sensor)
--
Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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O2 sensors - interchangeable ? 200

I've got tsbs from the 80s to now, but can't look for it as it's in storage along with my green books. If you could find or remember the tsb ypu mentionef, i'd like to see it.

I'm 1 of those old wives that's been beating that drum..it's been brought up here, look at my posts.








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O2 sensors - interchangeable ? 200

I've got tsbs from the 80s to now, but can't look for it as it's in storage along with my green books. If you could find or remember the tsb ypu mentionef, i'd like to see it.

I'm 1 of those old wives that's been beating that drum..it's been brought up here, look at my posts.








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O2 sensors - interchangeable ? 200

I found one on Amazon - Bosch 13034 - has the same connections as mine $72
So will give it a try.

Thanks

Mike








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O2 sensors - interchangeable ? 200

Hi Mike,

I looked up your O2 sensor and found the Bosch 13308 for crazy prices at Ebay
$140+- ,but at Rockauto 85.99 and Euro parts 85.09 + ship.
I found another Bosch 15737 with no connector & no crimp terminals.
Be careful that some of the O2 sensors don't come with new OEM connectors.
Connectors corrode over time so it's good to get the direct OEM fit connectors.

If you want to save some loot, re-use your old connector and get this Universal
O2 sensor for $19.50 shipped. You just need to make 3 crimp connections.
https://www.ebay.com/itm/174517724546

If you re-use the old connector, clean it and use anti-corrosion paste Penetrox-A.

Good luck, Bill







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