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Front Strut Advice 700 1992

I recently replaced the shocks & strut inserts on my 745 with Bilstein HD's. Also replaced ball joints and radius rod bushings...myself, thanks to this board and the 700/900 FAQ.

Although the ride has improved dramatically, I still have "some" front end vibration, particularly on freeway expansion joints. Granted, I haven't had the car aligned yet, and the balance of the front wheels is questionable. Also, I realize these shocks are stiffer than most, and am willing to live with it if all else is to spec.

With the hood open, I can bounce the car and see movement in the upper strut bushings...vertical, not lateral movement. The upper bushing washer (with rubber ribbed base) moves (or "flexes") up and down on the strut mount. I don't see a huge amount of play, but it definitely isn't a fully compressed/no movement fit when bouncing the car. I am a pretty good mechanic. Everything was painstakingly assembled and tourqued to spec with loctite and new locking nuts. I just don't have enough strut experience to know for sure if this is normal movement or not. To me it could go either way...normal or wrong.

My question is: Is this a normal condition? If not, what may be the prognosis?

Thanks in advance for your advice.

Tom








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    Front Strut Advice 700 1992

    Torqueing that nut is a problem, if you don't pay attention, the entire strut will turn. Thus, bearing not compressed. It may be too late now, but when I did mine, I measured how much thread I had exposed, and used that as a guide.








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    Front Strut Advice 700 1992

    Everything is more critical now that you have firmed up the front end. First of all, those Bilsteins are new? More importantly, get yourself to a good tire shop with the Hunter series wheel balancer and get a precision balance- about $30.00. This will take some very slight shimmy and vibration out- do all 4 wheels. They will tell you if your tires are slightly cupped or what not. The Hunter balancer (third generation) is a godsend and really helps eliminate those little nagging steering wheel jitteries. I found that my new gas Boges were too jippety and jittery at highway speeds 75-85. Kyb Gas-Ad-Just calmed everything down. The final puzzle piece in my case (89 740T) was IPD antisway bars. They just tied everything together with a cohesive functional feel. Good luck








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      Front Strut Advice 700 1992

      The Bilsteins are brand new, and they really made a huge difference, particularly at high speeds. Thanks for you input...right now I have 205/60R15's on the car (stock steel rims), which I bought used just to get me down the road while I rebuilt the suspension. I think I am going to go to 195/60R15's and find a shop w/Hunter balancer (Know any in San Diego...or CA chain stores???). I think the bigger tires have a lot to do with my issue. They were balanced when mounted...but only at slow speed with one spin...it was a used tire shop...they just get you out the door w/minimum effort and price.

      My main concern was the visual movement at the top strut bushing I described in the original post.








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        Front Strut Advice 700 1992

        VWs actualy come down and mak a 'WHACK' noise as the front end comes off the ground. it seems to be normal for them as the strut is only 'bushed' from downward tension. A little deflection of the rubber part on your car is ok, and likely does a lot to dissapate road noise. If autocrossing is your game, an aluminium bushing might help a little bit.







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