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960 Outside Door Handle 900 1996

Well, the wife said that the driver's side door handle does not work to open the car door from the outside (the door still opens correctly from the inside). When you squeeze the little lever to open the door it just pulls up lamely. The 700/900 FAQs has directions on repairing the inside door handle, but does not have a section on how to repair the outside door handle operation. Anyone know how to do it?

All help appreciated. The wife ain't all that happy about having to get into the car on the passengers side :0(

TIA,

Mike
--
Mike Brown Greenville, NC 1996 965 113K 1994 940 135K 1986 244 137K








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960 Outside Door Handle 900 1996

Dear Mike,

Good a.m. and may this find you well. I have next to me, what I believe is a 960 driver's door handle (came with 940 handles). It is black. There is a space for a lock cylinder (missing, as is the black plastic lock bezel).

This handle appears to operate as follows:
(a) turn key to unlock
(b) to open the door, pull towards one's self, the handle section to the right of the lock
(c) release handle
(d) spring pulls handle back towards the door.

There is a small rotary coil spring, that appears to store the energy, needed to return the handle to its position, when the user releases the handle. The spring is anchored to the handle body at one end, and to a black plastic latch on the other hend.

There would seem to be two failure modes:
(a) the spring, or its pivot rod, breaks
(b) the black plastic latch tip breaks

If (a), a replacement spring will restore the handle to its former operation.

If (b) a new handle may be needed (it is not obvious, how to remove the black plastic latch from the mechanism).

Unless someone has been truly brutal, in their use of the handle, I doubt the black plastic latch has broken. More likely, the spring has broken.

On most cars, the driver's side handle gets more use than all the rest combined.

The rotary coil spring is the same as on the passenger door handles. The black plastic latch is fixed position on the passenger door handles, but rotates on the driver's door handle.

Hope this helps.

Yours faithfully,

spook










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960 Outside Door Handle 900 1996

I have had the same problem arise twice now on my 960, the fix is a new handle an OEM part from Volvo. Don't know if FCP Groton carries them or not. Worst part of the fix is that you will have to paint the new handle to match your paint for the install.
Good Luck
Poolman







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