Volvo RWD 200 Forum

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Continued odometer problems 200 1989

I have replaced the gears in my 1989 240 odometer and on the bench everything works great. Gears turn smoothly, trip meter and odometer add miles, etc. When I put it back in the car, the speedometer works like always but the odometer still doesn't. Any ideas what the problem can be? I have taken it apart and put it together about five times to no avail.








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Continued odometer problems 200 1989

I have often found that in putting the board with the little plannetary set back into position, the gears don't mesh. I believe the most common practice is to locate everything on the board, then fit it to the meter. Several times I've found the only way to get thing aligned is to do it the other way around. Take the gearset off the board, fit it carefully into the meter, then locate the board and motor drive gear into that. Also, double check to be sure all the driven parts are free before you put the board and drive back on the unit. Sounds like you did that, but I've found the whole thing can be very deceiving. Seems like everything is free, but you turn something three or four teeth, or turns by hand and suddenly you find another sticking point! Tiny grains of dirt can really do a number in there, what with the grease. Oh, here's a tip from a friend in the polymers/plastics industry: Find a vegetable based lubricant for the gears!

If all is well, your next step, as Dave Shannon suggests, is to swap out the entire board with another. Just a couple of solder points. After that, dump the meter and hit the yards.

DS








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Continued odometer problems 200 1989

There is a drive motor on the board that can fail. Not the news you wanted but if the gear is in right that's probably it.
--
Dave Shannon
Spring Valley, California
'67 1800s
'73 1800ES
'88-240
my pages








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Continued odometer problems 200 1989

Is is repairable? Or will it take a new board entirely?








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Continued odometer problems 200 1989

Never tried to fix one, there are also many other small electronic parts on the board and I'm not up on low voltage stuff like transistors etc. I think Art is the guru on this along with some other very sharp folks, hopefully they will chime in.
--
Dave Shannon
Spring Valley, California
'67 1800s
'73 1800ES
'88-240
my pages








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Continued odometer problems 200 1989

Yes, I hope they do. I've just gone through the same thing, and still my odometer remains broken. In fact, I tried the gear in yet another instrument cluster, and that one too failed. There HAS to be a contact gone bad somewhere.... Doesn't there? Or do I just have two dead odo motors?







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