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block porosity 900

posted by  240sleeper on  Wed Sep 21 14:35 CST 2005
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i was wondering whther anyone had there blocks replaced through the dealer about this problem. iwas reading fax and it seems to me that they replaced the 92 960 blocks under certain specifications. anybody know about this? deadlines and such? my car is a 92 960 and could possibly be in the set of block casting numbers specified. this is what i got the info from

[Update Notes from Tom Irwin: There are two TSBs addressing this issue, 221943 in March, 1997 and 221945 in June 1997. The one from March 97 was superceded by an internal document dated November 1998, that was a Service Bulletin, titled as a "troubleshooting procedure". Here is the BAD NEWS guys...it covers 960 from 1992 through 1994... they went cheap even at that stage and authorized only a block swap with some incidental parts...the original engine gut pack had to be swapped. They called it a "defect" and allowed 20.4 hours for the swap. [Further reference:] Internal Volvo Warranty Claim Documents address block casting porosity issues in one document as a 1992 ONLY issue. The second internal document, Volvo tech paper 2120-001, covers block replacement, under warranty for 1993, 1994, and 1995+ 960's. This references block numbers 25000 to 52873.






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