The message to which you are about to reply is shown first. GO TO REPLY FORM



 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Some things to be aware of 200

I did this entire job not long ago. I replaced the in-tank fuel sender unit (the assembly, pump, sock filter - everything). Car refused to start at all - before it just sputtered on low gas making turns. I killed the car after doing only this.

I bought an AutoZone main pump and new filter - still no start. I checked all of my ground wires (both main pump and in-tank pump) and I got a start - then it died.

The clear fact was that at the fuel rail on the engine, I was not getting fuel.

Long story short - I went to junk yard, pulled OEM main pump from a car, bench tested it to make sure it worked. I went home, installed it - VRROOOOOOM! Perfect start.

Also, couple things. Make sure:
1- Fuel pump relay is good
2- Fuel pump fuse is not blown
3- Wires on pump are connected well
Trick: Turn your key enough to 'bump' the engine - don't crank it. Turn it all the way off. Each bump primes the fuel pump. After about 5 or 6 of these, your car should fire up without as much as 2 or 3 revs. This saves lots of cranking and battery power and forces fuel from the pump to the injectors.

Last - you don't need any tool to remove the plastic ring on the fuel tank for the sender unit. A hammer (rubber if you have it) and flat blade screw driver is all you need to tap it loose. Avoid doing this job if you can, it is a pain in the butt the first time.






USERNAME
Use "claim to be" below if you don't want to log in.
PASSWORD
I don't have an account. Sign me up.
CLAIM TO BE
Use only if you don't want to login (post anonymously).
ENTER CAPTCHA CODE
This is required for posting anonymously.
OPTIONS notify by email
Available only to user accounts.
SUBJECT
MODEL/YEAR
MESSAGE

DICTIONARY
LABEL(S) +
IMAGE URL *
[IMAGE LIBRARY (UPLOAD/SELECT)]

* = Field is optional.

+ = Enter space delimited labels for this post. An example entry: 240 muffler


©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.